I have done this with "B" Connectors.
They are the old style Bell Telephone Connectors.
Very common in the Alarm Industry today.
Jim, email me in private, I can get some to you.
George

On Sat, Mar 8, 2008 at 5:00 PM, Robert Tellefsen <[EMAIL PROTECTED]> wrote:
> Hi Jim
> That is mighty hard wiring to work on.
> The old high impedance headsets used to
> come with that kind of wire, and when
> it went, we just replaced it entirely with
> something else flexible.
>
> Unless someone comes up with a magic
> bullet for you, better plan on a rewire job.
>
> Good luck and 73
> Bob N6WG
>
>
>
>
> ----- Original Message -----
> From: "Jim Wiley" <[EMAIL PROTECTED]>
> To: <elecraft@mailman.qth.net>
> Sent: Saturday, March 08, 2008 1:46 PM
> Subject: [Elecraft] Splicing mic cables
>
>
> >
> > I have a question that perhaps someone on this list might have the
> > answer to.
> >
> >
> > Does anyone know of good method for splicing tinsel-wire cables?   I
> am
> > trying to repair a microphone extension cable that  got ripped in
> two.
> >
> >
> > The cable in question is a 6-wire microphone cable, with conductors
> that
> > look to be about 24 to 26 gauge in size.  The conductors consist of
> > copper foil wrapped around some sort of fabric core.  Attempts at
> > stripping were dismal, using several  different techniques.   The
> cable
> > is normally terminated into a RJ type connector, that apparently
> uses ID
> > (insulation displacement) to connect to the wires.   I am
> considering
> > something like Scotch UR type splices, but don't want to spend money
> on
> > a box without knowing if they will work or not.
> >
> >
> > A new cable is a possibility, but the existing one is built in to a
> > console, and several hours of work would be involved in removing
> and
> > replacing the existing cable.
> >
> >
> > Soldering to individual conductors does not work.  The resulting
> > connection is weak and very fragile.
> >
> >
> > - Jim, KL7CC
> >
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