K102 is installed and working FB,
I tried again with the small red wire, but this time remembered to not pull the wire through, also did the start in the middle style of winding. I know I nicked one spot but it was in the clear and appeared not to be in contact with any other turns so I let it go. Since it powers up ok and HRD controls the K2 as needed, I guess I got away with it.

Thanks to all for the suggestions. Once again the Elecraft community supplied the needed tips for the clueless, hi hi.

--
GB & 73
KA5OAI
Sam Morgan
http://linuxbasics.org
Linux, the lifetime learning experience.


replies below:
Can you get the required number of turns (on the same core) with that wire?
Wire size is usually not important other than the physical requirement that the turns fit onto a single layer winding (overlapping wires increases the inter-turn capacitance). The most important factor for a toroid inductor is the number of turns for any given core size and permeability.

BTW - it is much easier if you start the winding in the center of the wire (that is 1 turn) - wind half the number of turns with one end of the wire, flip it over and wind the remainder with the remaining wire end.

snip
Just for info...could you use insulated 24g cross connect wire for this roid, thus making it easier to wind with no skinned spots on the insulation?
snip
The "23" in the core designation is the outside diameter, so yes, you have the correct core. The Ferrite cores have no color markings, they are a dull gray. It is the powdered iron cores that are marked with colors.

As for tips on winding without scraping the wire enamel - *push* the wire through the core center instead of trying to pull it through. Yes, you will have to pull to snug up the last inch or so. In addition, to make a neat toroid winding, on each turn, form the wire around the *outside* of the core with a free finger or thumb before pulling it tight.

The wire lengths given in the Elecraft manuals are usually generous, which assures adequate lead length no matter how sloppy the toroid winding may be.

The ferrite cores sometimes have sharp corners. You can round off those corner edges carefully with a file or sandpaper if they are exceptionally sharp.

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