As one of the first of -many- who have managed to "blow up" the audio 
output IC in my K3, I'm qualified to comment. (;-)

First, I'm fortunate in that I caught my failure quickly and only scorched
the board.  I know of others who's boards were burned black / charred.  My 
"event' happened early-on in the time frame of this issue.  I called Scott, 
had a conversation about the failure and was promptly sent a replacement. 

It was my -impression- at that time the cause of the IC failures wasn't 
really obvious, and that the IC was running at close to it's max capability.  
(Elecraft isn't known for doing this.)  Therefore, I fabricated a 
multiple-finned 
copper sheet heat sink for the IC and placed it under the IC when I soldered 
it to the board.  I understand there is now more "land" along the top of the 
board for additional heat-sinking of the IC.    

When I turned the radio on after the replacement, I stuck my finger down
through the opening to feel the (added) heat sink and immediately checked
my reaction time!  It was HOT!  The overheating problem was still with me!

It was only then that I did what I should have done first ... determined the
actual cause of the IC's failure.  Like many, I had used a short 1/8" stereo 
"Y" cable to feed two external speakers.  These speakers both had mono
plugs, thereby shorting the right channel and causing the IC to overheat.

Since my "event" I've always felt the manual is remiss in -strongly- alerting
the user of the potential problem of plugging in a mono-plugged speaker.  
Yes, if one reads carefully and understands what's being said, the caution 
is there, but not all fully absorb the text's caution. Who reads the manual 
about the simple act of plugging in an external speaker? (:-)

Elecraft has now added software and hardware "features' to protect us
from ourselves, and now Tom is doing the same.

As I said at the beginning ... I'm qualified to comment.  READ THE BOOK!
Even for the seemingly simple tasks.

73! Ken Kopp - K0PP
     elecraftcov...@rfwave.net


Tom and the List....

I appreciate Tom's design and a neat PCB package, but come on folks.  This is 
easy to breadboard and stick in a plastic box.  Go to Radio Shack....buy a 
little black project box...buy some connectors.  You can use 3.5 mm jacks or 
RCA jacks.  You can find them there to "hole" mount.  Take some time and drill 
a couple of holes and then hardwired the box.  Easy Peasey.  No need for a PCB 
and all that stuff.  How about some hook up wire in your junk box?  Look around 
and you can find away to make this easy device without all the hassle.

Nice job Tom....you make it nice when you make the PCB...but there is no shame 
of just using hook up wire in a box.  

Lee - K0WA

In our day and age it seems that Common Sense is in short supply.  If you don't 
have any Common Sense - get some Common Sense and use it.  If you can't find 
any Common Sense, ask for help from somebody who has some Common Sense.  Is 
Common Sense divine?

Common Sense is the image of the Creator expressing revealed truth in my mind. 
-  J. Wolf






________________________________
From: Tom Hammond <n...@embarqmail.com>
To: elecraft@mailman.qth.net
Sent: Mon, January 4, 2010 1:20:07 PM
Subject: [Elecraft] More on N0SS K3 External Speaker Splitter

Since the posting of the link to my K3 Speaker Splitter PC board, I 
have received a number of requests (orders if you will) for PC boards.

I've been thinking about the problems some may encounter with regard 
to ordering the specific parts (PCB-mount 3.5mm stereo jacks) for the 
splitter, and more importantly the off the wall cost of shipping 
(usually $5-$7 US) for less than 3 oz of parts (and that's per each 
order placed).  This raises the cost of the project significantly.

I already have enough orders for PC boards that I'll not be able to 
fabricate them in the Kitchen (as I often do for very small PCB 
orders), and IF I proceed with the project from this end, I'll have 
FAR Circuits make the PC boards for the project. This will increase 
the cost of the project (just a bit), BUT it'll take a load off me, 
AND it'll help keep me in Jeri's (She Who Must By Obeyed) good graces...!!!

I am proposing to completely 'kit' the project... all electronic 
parts, hardware, and PC boards... for $20 or less, delivered to US 
destinations... add $1 more for DX delivery.

My initial PCB order will be for one 'sheet' of thirty (30) boards 
(main circuit board and an 'insulator' board to prevent the main 
board from shorting out against anything on the operating desk in 
back of the K3.  To that end, I'll need a few more orders before I'll 
be able to commit to the cash outlay for the PC boards.

IF you are interested in obtaining a kit for this project, PLEASE 
contact me a.s.a.p. I will make my final decision (GO or NO-GO) by 
the end of this week.

If you are interested, you can see the docs on a previous version of 
the Splitter at:

    http://www.n0ss.net/index_k3.html

and drop down to the line titled: "External (Dual) Speaker Splitter 
for the K3".

The proposed project will be slightly smaller than that shown on my 
web page and will use 2-56 hardware as opposed to 4-40 hardware in the article.

73,

Tom Hammond   N0SS 
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