Hi all,

Historically, we have made products with CCFT (Cold Cathode Flourescent Tube) 
Backlight for the Liquid Crystal Displays.

These backlight circuits run from SELV, usually 12VDC; and then they create 
1000VAC @ 60Khz (typical).  These circuits typically use a small transformer 
with really small gauge secondary wiring (around 40AWG).  The voltage is high; 
but the current capability is about 10mA.

For safety testing, I have always submitted specifications for parts within 
this circuit.  I have also always provided color coded artworks of the 
circuitboard showing the high voltage traces.

We have never had a problem with these circuits during safety testing.  In a 
way, that's bad.  Why? Because no failures means that I don't have anything to 
fix and I don't learn how to get the circuit to pass.    So, in essence, I 
don't know why we're passing.

We throw the circuit on the board with almost no regard for creepage and 
clearance.  Maybe we've just been getting lucky?  That's nice; but it doesn't 
give me a warm fuzzy about how we design our next CCFT circuit. 

Specific questions:

1.  Are these circuits considered as energy limited?  For instance, I know that 
the lab performs short circuit testing on this circuit; but, since its current 
capability is so low, nothing ever happens.

2.  Should we design to the Creepage and Clearance distances for Double 
Insulation (our chassis is ungrounded); or do we just need to meet functional 
insulation requirements.

3.  How are the startup transients considered?  For instance, our CCFTs run at 
about 900VAC steady state; but during startup the voltage can climb above 2KV 
while the tube is warming up.  Do we just consider the 900VAC and ignore the 
transients?

Sorry for the rambling nature of this email; but such "rambliness" typifies my 
thoughts on this subject; hence my appeal to the group for some insight.  Any 
thoughts are appreciated.

Chris Maxwell | Design Engineer - Optical Division
email chris.maxw...@nettest.com | dir +1 315 266 5128 | fax +1 315 797 8024

NetTest | 6 Rhoads Drive, Utica, NY 13502 | USA
web www.nettest.com | tel +1 315 797 4449 | 






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