Important EMI consideration:

Two Y-caps in series = lower capacitance, twice the parasitics, less
filtering, and thus more conducted EMI. 

There is no free lunch: "Bomb-proof" Y cap design = reduced EMI
performance, unfortunately.


I agree with the statements that Y caps are exceedingly reliable and
that the need to put them is series is slim.

The only applications that I am aware of that *don't* use Y-caps are
those that have extremely high requirements for leakage current such as
some classes of medical devices. (I am humbled by the ability of our
medical device compliance colleagues to meet all the regulatory
requirements without these Y-caps.)


...Marko


From: emc-p...@ieee.org [mailto:emc-p...@ieee.org] On Behalf Of
rn...@san.rr.com
Sent: Monday, January 14, 2008 1:18 PM
To: 'Brian O'Connell'
Cc: emc-p...@ieee.org
Subject: RE: Y1 cap info

Hi Brian:


> While our design technically conforms to the requirements of 
> 60950-1, I do
> not feel 'right' about a single component bridging either
> primary/secondary, or primary/floating metal in a Class II 
> unit until I
> can learn more about Y1 cap reliability and typical failure 
> modes, so I
> have no information for a case-by-case basis.

Stress and reliability requirements for Y-capacitors are
specified in IEC 60384-14 and UL 1414.  If the capacitors 
are certified, these standards are quite good at getting 
reliable parts.  Study the standards, and you may feel 
better about using a single Y1 cap.

Y1 capacitors are rated for reinforced insulation, and can
be used in Class II equipment between mains and accessible
parts, including SELV.  I've had no hesitation in using 
certified Y1 caps in such applications.  And, I've had no
failures of certified Y1 or Y2 caps.

Since EMC requirements came into effect, virtually every
product has employed certified Y1 or Y2 caps.  This is a
very good base for judging reliability.  I'm not aware of
any Y-cap field failure problems.

For typical failure modes, contact your Y-cap manufacturer.
Failure modes are likely unique to each manufacturer.

If you are still concerned about reliability, and if cost
is not an issue, use two Y caps in series.  Y2 caps are 
rated for basic or supplementary insulation.  Or, to be 
super-conservative, use two Y1 caps in series.   


Best regards,
Rich

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