Hello John:

> Consider a product in a plastic box, with a membrane keyboard 
> and an LCD 
> screen, with no external connections except an opto-isolated 
> data port. 
> The user has no access to the interior, so it can be all 'hot'.

Lack of access does not make the product safe.  Rather, the
mechanisms that prevent the access must also comprise a scheme
of double or reinforced insulation.  

I cannot imagine a membrane keyboard where the membrane meets
the requirements of double or reinforced insulation against 
mains voltages.  I suppose it is possible.

> Tens, probably hundreds, of millions of non-isolated radios 
> and TV have 
> been manufactured in the past, and the current safety 
> standards do not 
> prohibit the technique entirely, but in my opinion, anyone going down 
> that route is at very high risk.

Your comment brings back memories of non-isolated radios and
TVs from the '50's.  One side of the line was connected to 
the metal chassis.  The knobs provided the isolation from the
chassis to the hand!  On the "better" units, the chassis was
connected to the line through a capacitor (before the days of
Y capacitors).  This prompted UL to study and publish their
classic reports on leakage current from radios.


Best regards,
Richard Nute
Technical Program
2008 IEEE PSES Symposium, October 20-21-22
Austin, Texas



 Richard Nute                      Tel   :      858-592-2620  
 Product Safety Consultant         FAX   :      858-592-2620 
 11830 Wilmington Road             Mobile:      858-776-1618 
 San Diego, California 92128       e-mail:    [email protected] 
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