My apologies, but I meant 61010-1, the end product standard.  (My fingers can
sometimes type faster than my brain can work.)

 

Ted Eckert

Compliance Engineer

Microsoft Corporation

ted.eck...@microsoft.com

 

The opinions expressed are my own and do not necessarily reflect those of my
employer.

 

 

 

From: peter merguerian [mailto:pmerguerian2...@yahoo.com] 
Sent: Wednesday, January 28, 2009 8:47 PM
To: Kunde, Brian; EMC-PSTC@LISTSERV.IEEE.ORG; Ted Eckert
Subject: RE: Switching Transformer Safety Standards

 

Brian,

 

I agree with Ted, but replace the standard with IEC/EN/UL 61010-1 (your end
product standard). There is no reason to abide by other standards unless the
61010-1 standard refers to another standard.

 

Best Regards,

 

Peter

 



--- On Wed, 1/28/09, Ted Eckert <ted.eck...@microsoft.com> wrote:

        From: Ted Eckert <ted.eck...@microsoft.com>
        Subject: RE: Switching Transformer Safety Standards
        To: "Kunde, Brian" <brian_ku...@lecotc.com>, 
"EMC-PSTC@LISTSERV.IEEE.ORG"
<EMC-PSTC@LISTSERV.IEEE.ORG>
        Date: Wednesday, January 28, 2009, 3:07 PM

        Hello Brian,

         

        These are some general guidelines and are not necessarily complete.  

 

You should be able to have the transformer evaluated under 60601 as part of
your product.  You will need to obey all of the creepage, clearance and
insulation thickness requirements of 60601.  You will also need to consider
any required electric strength test from primary to secondary.  Additionally, 
consider the maximum temperature expected when selecting your insulation
materials.

 

How you construct the transformer will depend on the type of bobbin you intend
to use.  I presume the bobbin selection will be based on a trade-off of cost,
size and efficiency.  If the transformer can be large an inefficient, the
safety will likely be easier to manage. 

 

I realize that a lot of what I stated may be obvious, but it covers a lot of
the basics of switch-mode transformer safety.  The devil is in the details. 
Verifying all of the required parameters on a small transformer can be
difficult as there can be many creepage paths.  With a 2 kW output power, I
presume that this wonʼt be a small transformer.

 

Ted Eckert

Compliance Engineer

Microsoft Corporation

ted.eck...@microsoft.com

 

The opinions expressed are my own and do not necessarily reflect those of my
employer.

 

From: Kunde, Brian [mailto:brian_ku...@lecotc.com] 
Sent: Wednesday, January 28, 2009 2:01 PM
To: EMC-PSTC@LISTSERV.IEEE.ORG
Subject: Switching Transformer Safety Standards

 

Greetings Transformer Experts,

 

We need to design a custom switching transformer that runs at 25kHz, modulated
230VAC mains input and 4kVrms (.5A) output as part of a 4KV HV power supply.  

 

We want to design and test this transformer properly for safety so can anyone
give us a list of construction and/or safety standards to cover UL, CSA,
Europe and any international IEC requirements?

 

We are not experts in the world of specialty transformer safety and usually
rely on the manufacture for construction information but in this case we would
like to get more involved with the details and knowing what standards to
design to would be very helpful. 

 

The end product will be used in a piece of laboratory equipment.  (61010-1).   

 

Thank you and best regards,

 

The Other Brian

 

 

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