Hi John- I know you have received a lot of advice re: grounding, shielding and isolation.
But so far you have not identified which is the cause – either the mouse or the PC. I agree with Charlie Blackman’s comments: a few debug steps can be taken to help isolate the problem: 1- Keeping all other parameters the same, swap the mouse, re-test, then swap the PC, and re-test. a. use a completely different mouse type and completely different PC. b. Try to determine if the problem follows the mouse or follows the PC. The results from that debug should remove a lot of uncertainty about the source of the problem. At a minimum it will remove ½ of the configuration as not being the root cause. Good luck, and keep us posted on your progress. From: emc-p...@ieee.org [mailto:emc-p...@ieee.org] On Behalf Of John Cochran Sent: Tuesday, January 05, 2010 12:44 PM To: EMC-PSTC@LISTSERV.IEEE.ORG Subject: RE: [PSES] ESD Test Failure of Stainless USB Mouse The bottom is metal, but a separate piece. It is connected by a soldered ground braid between the parts. Problem with connecting to the enclosure underneath is not scratching the etched mouse pad surface or marking up the enclosure surface. At one time the shell was not connected to the cable shield and it caused greater problems, because the charge was definitely going through the circuit board. John From: Ken Wyatt [mailto:k...@emc-seminars.com] Sent: Tuesday, January 05, 2010 1:31 PM To: John Cochran Cc: EMC-PSTC@LISTSERV.IEEE.ORG Subject: Re: [PSES] ESD Test Failure of Stainless USB Mouse Hi John, Does the mouse have a metal bottom, as well? You'll want to divert the bulk of the discharge out the bottom to earth with a direct path as possible. Examine the discharge path carefully. It may be passing through the internal circuit board on the way to earth. The object is to control the path of discharge current, to avoid any electronics, allowing it to return to earth with a short path. Ken Wyatt Technical Services, LLC 56 Aspen Dr. Woodland Park, CO 80863 Email: k...@emc-seminars.com Web: www.emc-seminars.com http://www.linkedin.com/in/kennethwyatt (719) 310-5418 On Jan 5, 2010, at 11:13 AM, John Cochran wrote: During testing of an industrial control system, with a custom stainless steel USB mouse, ESD testing failed. The standard used was IEC 61000-4-2, Electrostatic Discharge. When a -4KV discharge was applied to the metal housing of the mouse, the mouse and/or USB keyboard would stop functioning. The function returned after testing, only if the USB connection to the computer was broken and connected again. Suspected the ESD charge was disrupting the USB communication in the computer, since the cable shield is the only path to earth ground. Tried to break the cable shield and connect the mouse end to the enclosure (earth ground), with no improvement. Looped the cable through an Intermark RFC-20 ferrite which helped to pass testing, marginally. Does anyone have any good suggestions for eliminating the interruptions causes by a contact ESD discharge on a metal shelled USB mouse? John Cochran 215-443-3400 x193 - This message is from the IEEE Product Safety Engineering Society emc-pstc discussion list. To post a message to the list, send your e-mail to <emc-p...@ieee.org> All emc-pstc postings are archived and searchable on the web at http://www.ieeecommunities.org/emc-pstc Graphics (in well-used formats), large files, etc. can be posted to that URL. Website: http://www.ieee-pses.org/ Instructions: http://listserv.ieee.org/request/user-guide.html List rules: http://www.ieee-pses.org/listrules.html For help, send mail to the list administrators: Scott Douglas <emcp...@socal.rr.com> Mike Cantwell <mcantw...@ieee.org> For policy questions, send mail to: Jim Bacher <j.bac...@ieee.org> David Heald <dhe...@gmail.com> - This message is from the IEEE Product Safety Engineering Society emc-pstc discussion list. To post a message to the list, send your e-mail to <emc-p...@ieee.org> All emc-pstc postings are archived and searchable on the web at http://www.ieeecommunities.org/emc-pstc Graphics (in well-used formats), large files, etc. can be posted to that URL. Website: http://www.ieee-pses.org/ Instructions: http://listserv.ieee.org/request/user-guide.html List rules: http://www.ieee-pses.org/listrules.html For help, send mail to the list administrators: Scott Douglas <emcp...@socal.rr.com> Mike Cantwell <mcantw...@ieee.org> For policy questions, send mail to: Jim Bacher <j.bac...@ieee.org> David Heald <dhe...@gmail.com> - This message is from the IEEE Product Safety Engineering Society emc-pstc discussion list. To post a message to the list, send your e-mail to <emc-p...@ieee.org> All emc-pstc postings are archived and searchable on the web at http://www.ieeecommunities.org/emc-pstc Graphics (in well-used formats), large files, etc. can be posted to that URL. 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