To simplify;  I often saw transformers declared class A pretty simply w/o any 
record of an independent evaluation or certification. Higher classes are 
another matter completely.  To get a transformer approved for operation above 
the limits for class A, one needs a separate evaluation.  I'll skip detail over 
which standard or process could be used, simply to assert that you'll need to 
talk to your NRTL or NB about this... unless the vendor has a class B 
equivalent. You'll need either:  a class B transformer, a new certification for 
the transformer in use to class B, or some fairly specialized in-product 
testing and additional safeguards. Any way you take that advice, you're going 
back to your NRTL or NB...  Colorado Brian 

---------- Original Message ----------
From: Scott Aldous <00000220f70c299a-dmarc-requ...@ieee.org>
To: EMC-PSTC@LISTSERV.IEEE.ORG
Subject: Re: [PSES] Transformer insulation class
Date: Thu, 19 May 2016 08:22:22 -0700


I assume this is in regard to certification for the US (i.e. NRTL 
certification). UL 1446 is the standard for insulating material systems (UL 
category code OBJY2). Interpretation of this particular requirement may vary 
depending on the agency you are dealing with and the product category for the 
end product. As the guide card information I linked to indicates, UL generally 
considers insulation systems rated higher than class A to require evaluation to 
UL 1446. The rationale is that there are interactions of the materials 
(including items specific to construction configuration) that come into play, 
so individual insulation system component ratings are not sufficient 
information to determine the classification of the whole insulation system. If 
your product is subject to UL and/or IEC 60950-1, then IEC 60085 is referenced 
in Annex P.1, and UL 1446 is referenced in Annex P.2. (as an alternate 
component standard for the US). If you have access to the UL Practical 
Application Guidelines for UL 60950-1, take a look at P1.5.2-5 Required use of 
insulation systems other than Class A. This PAG notes that both the IEC and UL 
standards have statements to the effect that a system class cannot be 
determined just from the individual materials used.  The "OTHER" section of the 
PAG has the interesting statement that "Most NCBs do not apply IEC 60085 as 
intended..."
On Thu, May 19, 2016 at 7:55 AM, Doug Powell <doug...@gmail.com> wrote:
Ian, My personal experience is mainly with custom switch mode transformers, 
some very high power and intended for use in high temperature ambients.  These 
have been used in European, North American and Asian markets. In every case 
these transformers have been approved through evaluation within the product or 
products where they are used. This evaluation included material classes for 
insulation, thermal and flammability; &lrm;construction review and finally 
performance testing within the product itself. In twenty years, I have yet to 
certify a custom made switch mode transformer as a separate component.   That 
said, I have on a couple of occasions had to get a special evaluation done on 
some insulating materials, such as ball pressure, hot wire, etc. In these 
cases, I find it best to have your supplier do these evaluations and pass the 
certs along to you. It can take months to complete. All the best,   Doug 
--------------
Sent from my smartphone, please excuse the typos.From: McBurney, IanSent: 
Thursday, May 19, 2016 3:19 AMTo: emc-p...@listserv.ieee.ORGReply To: McBurney, 
IanSubject: [PSES] Transformer insulation class 
Hello colleagues.
 
The switch mode transformers we use in our power supplies are specified by the 
testing  agency as insulation class A even though the materials used in the 
transformer are all rated for 130°C operation.
We have asked the agency to up rate the transformer to insulation class B but 
the say they cannot do this as the transformer would have to be approved as a 
component.
Is this correct?
 
Many thanks in advance.
 
Ian McBurney
Design & Compliance Engineer.
 
Allen & Heath Ltd.
Kernick Industrial Estate,
Penryn, Cornwall. TR10 9LU. UK
T: 01326 372070
E: ian.mcbur...@allen-heath.com
 
 
Allen & Heath Ltd is a registered business in England and Wales, Company 
number: 4163451. Any views expressed in this email are those of the individual 
and not necessarily those of the company. -
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