That's a great story, Ken!

Doug






On Mon, 14 Aug 2017 09:29:04 -0500, Ken Javor  wrote:






Not a question to the group, a fable – a story with a lesson learned.

Was at the IEEE EMC Show south of DC this past week, and stuck around to attend 
a Friday afternoon session (!) One of the presentations concerned a test in 
which I had played a part, and it reminded me of something interesting that 
happened there. A lot of you will not have attended, and of those of you who 
did, perhaps not all had the fortitude to stick it out until the final hours. 
And, I had made a mental note to disseminate this information post-test, and 
then promptly forgot, as is my wont these days.

There was a spacecraft integration test where they decided for 
budget/schedule/risk reduction reasons not to move it into a SAC for the EMC 
portion, but leave it in a high bay, clean room facility where the balance of 
the testing occurred. The entire facility is just a few miles from a major 
airport, and it being an industrial plant, there are many mobile radios in use, 
and those sorts of intermittent transmissions being the most difficult to pin 
down as ambients, we decided to do an rf survey of the clean room facility and 
determined that we needed an rf tent to meet our ambient requirements.

We were using one of these newer EMI receivers which had the capability to look 
at large portions of the spectrum at once, as opposed to tuning and dwelling 
frequency-by-frequency. Using that capability, we could look at the entire 
launch vehicle command-destruct band (uhf, a 60 MHz wide band just above 400 
MHz) and also, separately, over the entire required spectrum at S-band. S-band 
had to be monitored to ensure payload transmitter compatibility with some 
launch site communication links operating at close to the same frequency. The 
command-destruct band was monitored to ensure that unintentional emissions from 
the spacecraft as a payload did not interfere with reception of that emergency 
command, in the event the launch had to be terminated after lift-off.

The first rf test was ensuring that the spacecraft didn’t emit excessively in 
the command-destruct band. When the tent was up, we noticed that from time to 
time the entire noise floor jumped up above our limit, and then settled down. 
Some of the less experienced engineers took this to be an intentional radio 
transmission, but as we were looking at a 60 MHz + wide spectrum, this clearly 
wasn't the answer. It had to be a broadband event, and it turned out to be 
either people brushing against the tent and depositing charge which then flowed 
all over, and/or the ventilation in the facility blowing over the tent and 
causing the material to bow and ripple like a sail, with the same undesirable 
ESD end result. We dealt with these problems by tying down that which could be 
tied down to avoid flapping in the breeze, and cordoning off the tent and 
placing “rf test in progress” signs around the periphery. People being people, 
even trained engineers and technicians, they completely ignored the roped off 
area and signs, so that in addition to the restricted zoning, after several 
violations and required retests, I assumed the responsibility for guarding the 
perimeter, doing so with much the same fervor as a junkyard dog, and just about 
as mean by the time it became obvious that all other enforcement had failed.

But all that aside, the point of the story is that with a traditional frequency 
sweep, these accidental discharges would have occurred at random frequencies to 
which the EMI receiver just happened to be tuned when the ESD event occurred, 
and it would have been very difficult to discern that these were in fact 
broadband events as opposed to random keying of transmitters around the plant 
or at the airport, i.e., attempting to discriminate between pulsed cw and 
impulsive signals. This is illustrated graphically in the MIL-STD-461G Table II 
supporting appendix material dealing with the proper use of such EMI receivers. 
The ability to observe a very wide portion of spectrum jumping up and then 
receding was a clear signal to the experienced observer of what was happening, 
and time domain capability, in addition to greatly speeding the test along, 
also allowed immediate interpretation of the clue, and then eventually, after 
solving the people problem by making use of the old (junkyard) dog EMC 
engineer, the entire problem was put to rest.

Ken Javor
Phone: (256) 650-5261



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