Hi Andy

Thanks for the great report.  Glad to hear that you got it working.

Rayh

On Mon, 2007-01-08 at 21:43 +0000, Andy Ibbotson wrote:
> Cole,
> 
> I’ve built my own setup using EMC to drive minimill – works great –
> many thanks to all the people involved with the development of EMC!!
> 
>  
> 
> Here what I did:
> 
>  
> 
> Built a simple power supply – 10A @35V  Transformer + Bridge rectifier
> + 2 x 22000 uF capacitors – no problems (see
> http://pminmo.com/simpleps.htm)
> 
> Built my own stepper motor driver cards using the L297 / L298 running
> as a bipolar half stepped drive (check out st.com for the datasheet
> this gives a circuit linking the L297 and L298) – no problems
> 
>  
> 
> Built an optoisolator card – had some problems here since EMC pulses
> are very short in the end I used 6N137 optos and the information here
> http://www.freescale.com/files/microcontrollers/doc/app_note/AN2342.pdf to 
> build a 12 channel output only card i.e. step and direction for channels A, 
> B, C, X, Y, Z.  The card so built works really well – make sure you have 
> truly isolated power supplies for the CNC and PC side.
> 
>  
> 
> Purchased some low cost stepper motors (make sure you get the wiring
> diagram) and connected the X and Y directly to the table axes.  For
> the Z axis I found a ball screw on eBay attached it to the mill by
> means of a purposed made plate with thrust bearings.  The Z motor
> drives the ball screws by means of a 9mm timing belt.  Try and drive
> your axes directly as this reduce backlash and since the steppers
> produce high torque at low revs so using belts and pulleys to increase
> torque is counter productive as the stepper must rev higher to get the
> required traverse speed – Initially I drove the X and Y axes using 2:1
> reduction – this has now been junked and for direct drive via Oldham
> couplings.
> 
>  
> 
> Sat down and fiddled with Linux(dark world of pain for me) and EMC
> (confusing initially but loads of help via this forum – it starts to
> make a lot more sense when you finally see a motor turn!!) and finally
> got the system going.  It been running for around six months now and,
> touch wood, has operated faultlessly.
> 
>  
> 
> The above development took me around 18 months in between the wife,
> babies, shopping, decorating …..
> 
>  
> 
> Hope this is of some use.
> 
> Regards
> 
> Andy
> 
>  
> 
> -----Original Message-----
> From: [EMAIL PROTECTED]
> [mailto:[EMAIL PROTECTED] On Behalf Of Colin
> Sent: 08 January 2007 13:49
> To: emc-users@lists.sourceforge.net
> Subject: [Emc-users] Parport stepper setup
> 
>  
> 
> Hello,
> 
> I have been investigating using EMC2 and some stepper motors to a
> small milling machine. I have a cloudy area of understanding around
> driving the stepper motors. As usual I am trying to do it on the cheap
> Jand hence would like to develop my own stepper driver. I am hoping
> someone can provide some direction so that I don’t fall off any
> cliffs.
> 
> So far I believe there is two ways to generate an amplified stepper
> signal (half, full etc).
> 
>  
> 
> Method 1
> 
> Using the parport config to send a step signal and a direction signal
> for each axis. Run these signals into a stepper driver chip which is
> configured for the stepper phase that I require. This method should
> leave a few extra pins on my parallel port to play with later.
> 
>  
> 
> Method 2
> 
> Use the functionality of the stepgen module to perform the required
> stepper phase for each axis. Amplify each signal into the motor. This
> method will use up more parallel port pins depending on the amount of
> coils in the stepper that I purchase, I may even need another port if
> 5 phases is required.
> 
>  
> 
> Are both methods possible? Which method is the most common or gives
> the best result?
> 
> I also intend to opto isolate the signals coming from the parallel
> port to protect my motherboard, is there any unforeseen problems doing
> this?
> 
>  
> 
> Cole
> 
> 
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