I'm impressed with your answer. I recognize that I didn't have idea
about cable pairing in order to improve noise immunity.

I will take care of this, and put a section on the web to comment
on this.

I wonder if you have also a Eurotherm 631 driver, because you seem to be
very familiar with our setup.

I've reviewed the information regarding resolvers, and yes, you are
right again. The motor has a resolver and the signal it produces is
translated to quadrature encoder signals by the driver.

I tried to figure out what kind of resolver it uses, but I found only
that it is a "2 pole Eurotherm transmitter resolver", no references in
Eurotherm web page.

So I don't know if the signal is transmitted analogically or digitally
from the resolver to the drive (just curiosity).

I have configured the quadrature signal in the drive to be 4096 steps
per revolution (the maximum possible at the drive). So I don't know how
confident
can I be about the accuracy of the quadrature steps given by the drive.

In a quadrature encoder of the type based on printed disk, with the same
amount of steps per rev, I think you can be confident about the accuracy
being +-360/4096 degrees, provided that the disk has been printed OK, it
is well attached to the shaft and that no meaningful vibrations affect
the sensors (I think).

But I'm not sure the induced currents in a 2 pole resolver can be that
accurate when related to the angle. I mean you can generate 4096 per rev
quadrature steps based on an imprecise periodical and continuous analog
signal, if you have a decent 12 bit A/D converter, but this does not
necessarily implies that the quadrature signal generated is accurate at
all.

The only advantage I see to a resolver against a quadrature encoder, is
the former being able to give a continuous signal, so a good A/D (say 16
bits) will allow you to implement a more precise PID when the motor is
at zero velocity. But this advantage will only noticed if we can read
directly the analog signal given by the resolver, something that I judge
difficult to do in our setup.

I'm thinking (in a future arrangement) about placing linear encoders
along the guide, avoiding the possible imprecise measurements given by
the resolver, and the imprecision associated to the backlash between
rotary and linear motor.

Feel free to comment on any of the above. I'm just speaking (loud) about
my lack of knowledge regarding the fine details needed to tune or design
a good machine for CNC.

Thanks very much indeed

Javier

> I agree that the pins on the x40 connector are connected to the
> corresponding pins on the motenc-100 terminal board. You can, however,
> improve the noise immunity by rearranging the wires on *both* ends of
> the cable. 
> 
> http://www.imac.unavarra.es/parallel/images/argazkiak/DSCN1697.JPG
> 
> In this image, B+ and B- are connected to the blue/blue-white pair, so
> the B channel signal has added immunity from noise and crosstalk. On the
> other hand, the A channel and X channel signals are each split between
> two pairs, so neither receives the benefit of running over a twisted
> pair.  If you can remake the RJ-45 end of the cable, you can put each
> channel on its own pair and get additional noise immunity.  That was
> what I was trying to say earlier.  There's a writeup on balanced signals
> and twisted pair here:
> http://www.duxcw.com/digest/Howto/network/cable/cable4.htm
> 
> Regards,
> Jim
> 
> 
> 
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