DIY-CNC, EMC & Gecko Groups:

I have nearly decided to upgrade my controller to Gecko drives. But
I'd like to run this by the group before I spend the $. I'd appreciate
any feedback anyone has.

I have a Bridgeport size knee-mill retrofit for CNC. It has a Rockford
rolled ball screw kit on X and Y and a rolled ball screw on the
quill. This all works fine with smooth motion and little backlash. So
far so good.

It uses stepper motors with 2:1 timing belt reduction between the
motors and the lead screws. 

I have size 34 654 oz-in Motion Control Group steppers on each
axis. These are speced at 4.9A/phase (parallel) and 3.7V. The
drivers are 5A Chopper kits from Camtronics and use a 36V supply and
are set for 4.1A. I bought the motors and controllers from Camtronics
in 2000.

I've never gotten better than 15-20 in/min without loosing steps. I
also tend to loose steps under heavy load, this noted only while drilling
with the Z axis. I measured the torque on the X and Y axes with a fish
scale and get about 540 oz-in at the motor. These speeds are OK for
cutting but a little slow for rapids. I really don't like loosing
steps though. I could increase the Z axis reduction from 2:1 to 3:1
which would probably fix the Z axis lost steps.

I understand steppers should run hot but these run quite cool. Never
uncomfortable to hold ones hand on. Would this indicate the current
could be increased? Would the difference between 4.1A and 4.9A rated
account for this?

Has anyone else run a similar combination? If so was your experience
similar?

I'm thinking of using Gecko drives at 70V. Will nearly double the max
speeds? Would the Geckos increase low speed torque?

Thank you.

P.S. There's a link showing the machine from the bottom of my web page
www.cvc.net/cvcmem/currin. It's becoming dated but I'm just now
getting around to working with it again.


-- 
Hugh Currin
Klamath Falls, OR
USA

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