Take a look in the .var file you are running.  Variable 5220 should be 1
and the rest zero unless you are trying to preserve some offsets.  

Rayh


On Tue, 2007-09-11 at 19:54 +0100, [EMAIL PROTECTED] wrote:
> Thanks for your comments Andy but I can't see anything wrong in my ini 
> file and still can't understand what is going on. The problem I was 
> describing of not being able to reliably set zero home positions occurs 
> when I first switch the machines on. For instance, I just turned on to 
> set up a new job and the readings on the axes display in AXIS were - X 
> 0.000, Y -0.000, Z -10.418 and A 737.592
> I then issued a G92 X0.000 Y0.000 Z0.000 A0.000 in the MDI and all the 
> axis readings then went to 0.000 - good.
> Then I hit the home button on each axis and they all showed the home 
> icon with the displayed figures staying at 0.000
> Now I jogged to X 2.752 Y 2.279 Z2.208 A -10.131 and then tried to 
> 'touch off' each axis, setting each one to 0.000 in the touch off box. 
> The readings then immediately went to X 12.842 Y -5.931 Z 4.645 A -56.156 !
> The figures for the X and Y axis I can partly understand in that they 
> were the positions I jogged to on a previous job but why the machine 
> remembered them and went to them rather than the 0.000 I commanded I 
> don't know. The figures for the Z and A axes are a total mystery and 
> mean nothing to me at all.
> I have found that if I repeat the G92, home, then touch off about 3 
> times, the axes figures will settle at 0.000 after touching off but I 
> don't know why..
> The only EMC file I altered is the ini file which is listed below and 
> seems innocuous to me. Can anyone offer any enlightenment please??
> 
> # EMC controller parameters for generic controller. Make these what you need
> # for your system.
> 
> # General note: Comments can either be preceded with a # or ; - either is
> # acceptable, although # is in keeping with most linux config files.
> 
> # Settings with a + at the front of the comment are likely needed to get
> # changed by the user.
> # Settings with a - at the front are highly unneeded to be changed
> ###############################################################################
> # General section
> ###############################################################################
> [EMC]
> 
> #- Version of this INI file
> VERSION =               $Revision: 1.7.2.3 $
> 
> #+ Name of machine, for use with display, etc.
> MACHINE =               EMC-HAL-STEP-XYZA-MM
> 
> #- Name of NML file to use, default is configs/common/emc.nml
> NML_FILE =              emc.nml
> 
> #+ Debug level, 0 means no messages. See src/emc/nml_int/emcglb.h for others
> DEBUG = 0
> # DEBUG =               0x00000007
> # DEBUG =               0x7FFFFFFF
> 
> ###############################################################################
> # Sections for display options
> ###############################################################################
> [DISPLAY]
> 
> #+ Name of display program, e.g., xemc
> DISPLAY =              axis
> # DISPLAY =              usrmot
> # DISPLAY =              mini
> # DISPLAY =         tkemc
> # Cycle time, in seconds, that display will sleep between polls
> CYCLE_TIME =            0.100
> 
> #- Path to help file
> HELP_FILE =             doc/help.txt
> 
> #- Initial display setting for position, RELATIVE or MACHINE
> POSITION_OFFSET =       RELATIVE
> 
> #- Initial display setting for position, COMMANDED or ACTUAL
> POSITION_FEEDBACK =     ACTUAL
> 
> #+ Highest value that will be allowed for feed override, 1.0 = 100%
> MAX_FEED_OVERRIDE =     9.0
> 
> #- Prefix to be used
> PROGRAM_PREFIX = /home/ian/emc2/nc_files
> 
> #- Introductory graphic
> INTRO_GRAPHIC =         emc2.gif
> INTRO_TIME =            3
> 
> 
> ###############################################################################
> # Task controller section
> ###############################################################################
> [TASK]
> 
> #- Name of task controller program, e.g., bridgeporttask
> TASK =                  milltask
> # TASK =                minimilltask
> 
> #- Cycle time, in seconds, that task controller will sleep between polls
> CYCLE_TIME =            0.007
> 
> ###############################################################################
> # Part program interpreter section
> ###############################################################################
> [RS274NGC]
> 
> #- File containing interpreter variables
> PARAMETER_FILE =        stepper.var
> 
> ###############################################################################
> # Motion control section
> ###############################################################################
> [EMCMOT]
> 
> #- Name of the motion controller to use (only one exists for nontrivkins)
> EMCMOT =              motmod
> 
> #- Key for real OS shared memory, e.g., for simulated motion
> SHMEM_KEY =             111
> 
> #- Timeout for comm to emcmot, in seconds
> COMM_TIMEOUT =          1.0
> 
> #- Interval between tries to emcmot, in seconds
> COMM_WAIT =             0.010
> 
> #+ Base task period, in nanosecs - this is the fastest thread in the machine
> BASE_PERIOD =                40000
> #- Servo task period, in nanosecs - will be rounded to an int multiple 
> of BASE_PERIOD
> SERVO_PERIOD =               1000000
> #- Trajectory Planner task period, in nanosecs - will be rounded to an
> #   integer multiple of SERVO_PERIOD
> TRAJ_PERIOD =                5000000
> 
> ###############################################################################
> # Hardware Abstraction Layer section
> ###############################################################################
> [HAL]
> 
> # The run script first uses halcmd to execute any HALFILE
> # files, and then to execute any individual HALCMD commands.
> #
> 
> # list of hal config files to run through halcmd
> #+ files are executed in the order in which they appear
> HALFILE =                    stepper_xyza.hal
> #HALFILE =                    xylotex_pinout.hal
> HALFILE =                    standard_pinout.hal
> 
> #- list of halcmd commands to execute
> # commands are executed in the order in which they appear
> #HALCMD =                    save neta
> 
> ###############################################################################
> # Trajectory planner section
> ###############################################################################
> [TRAJ]
> #+ machine specific settings
> STEPGEN_MAXACCEL =              396.0
> AXES =                  4
> # COORDINATES =         X Y Z R P W
> COORDINATES =           X Y Z A
> HOME =                  0 0 0 0
> LINEAR_UNITS =          metric
> ANGULAR_UNITS =         degree
> CYCLE_TIME =            0.007
> DEFAULT_VELOCITY =      3
> DEFAULT_ANGULAR_VELOCITY =     20
> MAX_VELOCITY =          5
> MAX_ANGULAR_VELOCITY =          20.5
> DEFAULT_ACCELERATION =  3
> MAX_ACCELERATION =      4
> 
> ###############################################################################
> # Axes sections
> ###############################################################################
> 
> #+ First axis
> [AXIS_0]
> 
> TYPE =                          LINEAR
> HOME =                          0
> MAX_VELOCITY =                  5
> # NOTE:  the step generator module applies its own limits to
> # acceleration and velocity.  We have discovered that it needs
> # to have a little "headroom" over the accel by the trajectory
> # planner, otherwise it can fall slightly behind during accel
> # and later overshoot as it catches up.  In the long term we
> # hope to come up with a clean fix for this problem.  In the
> # meantime, please set STEPGEN_MAXACCEL below to a few percent
> # higher than the regular acceleration limit
> MAX_ACCELERATION =              3
> STEPGEN_MAXVEL =                10
> STEPGEN_MAXACCEL =              5
> BACKLASH = 0.000
> INPUT_SCALE =                   400
> OUTPUT_SCALE = 1.000
> MIN_LIMIT =                     -200.00
> MAX_LIMIT =                     120.0
> FERROR = 0.80
> MIN_FERROR = 0.10
> HOME_OFFSET =                    0
> HOME_SEARCH_VEL =                0
> HOME_LATCH_VEL =                 0
> HOME_USE_INDEX =                 NO
> HOME_IGNORE_LIMITS =             NO
> 
> #+ Second axis
> [AXIS_1]
> 
> TYPE =                          LINEAR
> HOME =                          0.000
> MAX_VELOCITY =                  2.5
> MAX_ACCELERATION =              2
> STEPGEN_MAXVEL =                3.20
> STEPGEN_MAXACCEL =              2
> BACKLASH = 0.000
> INPUT_SCALE =                   -400
> OUTPUT_SCALE = 1.000
> MIN_LIMIT =                     -20.0
> MAX_LIMIT =                     90.0
> FERROR = 1
> MIN_FERROR = 0.2
> HOME_OFFSET =                    0.0
> HOME_SEARCH_VEL =                0
> HOME_LATCH_VEL =                 0
> HOME_USE_INDEX =                 NO
> HOME_IGNORE_LIMITS =             NO
> 
> #+ Third axis
> [AXIS_2]
> 
> TYPE =                          LINEAR
> HOME =                          0
> MAX_VELOCITY =                  3
> MAX_ACCELERATION =              2
> STEPGEN_MAXVEL =                5
> STEPGEN_MAXACCEL =              5
> BACKLASH = 0.000
> INPUT_SCALE =                   -400
> OUTPUT_SCALE = 1.000
> MIN_LIMIT =                     -90.0
> MAX_LIMIT =                     90.0
> FERROR = 0.700
> MIN_FERROR = 0.20
> HOME_OFFSET =                    0.0
> HOME_SEARCH_VEL =                0
> HOME_LATCH_VEL =                 0
> HOME_USE_INDEX =                 NO
> HOME_IGNORE_LIMITS =             NO
> 
> #+ Fourth axis
> [AXIS_3]
> 
> TYPE =                          ANGULAR
> HOME =                          0.0
> MAX_VELOCITY =                  8.0
> MAX_ACCELERATION =              8.0
> STEPGEN_MAXVEL =                20.5
> STEPGEN_MAXACCEL =              39.0
> BACKLASH = 0.000
> INPUT_SCALE =                   50
> OUTPUT_SCALE = 1.000
> MIN_LIMIT =                     -360000.0
> MAX_LIMIT =                     360000.0
> FERROR = 5.0
> MIN_FERROR = 1.0
> HOME_OFFSET =                    0.0
> HOME_SEARCH_VEL =                0.0
> HOME_LATCH_VEL =                 0.0
> HOME_USE_INDEX =                 NO
> HOME_IGNORE_LIMITS =             NO
> 
> 
> ###############################################################################
> # section for main IO controller parameters
> ###############################################################################
> [EMCIO]
> 
> #- Name of IO controller program, e.g., io
> EMCIO =         io
> 
> #- cycle time, in seconds
> CYCLE_TIME =            0.080
> 
> #- tool table file
> TOOL_TABLE =            stepper.tbl
> 


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