On Wed, 2007-10-31 at 20:15 -0600, Jon Elson wrote:
> Kirk Wallace wrote:
> > What is the best way to drive a 4hp, 90VDC, 40A spindle motor on a
> > Hardinge CHNC? Some of the large DC motors I have seen, look like
> > universal motors which would operate on AC or DC. Does anyone know if
> > the CHNC spindle motor could  work on AC? I'm thinking, a few dimmer
> > switches in parallel and a stepper to turn the dials ;). I wonder if it
> > would be cheaper to go with a 3-phase motor and VFD. Thanks.
> No, these motors are NOT universal motors.  You could rectify 
> the mains to drive the motor, but then it would draw 40 A from 
> the line.  You should be able to find an SCR drive for this. 
> You can't parallel dimmers, they can't be trusted to give the 
> same pulse width.  

I was joking about the dimmers. So far I have found this:

http://www.baldor.com/products/detail.asp?1=1&page=1&catalogonly=1&catalog=BC155&product=DC+Controls&family=One+Way%7Cvw%5FDCControls%5FOneWay&voltage=180

but this puts out 180V and I need 90V. Plus it seems that this kind of
controller does not interface with a computer well at all. It's
beginning to look like DC lathe spindle drives are a specialty item,
which means, hard to find and big bucks to buy or repair.

> If it is a standard-frame motor, then you 
> could go the 3-phase and VFD route.  That may not give you the 
> range of speeds and torque required.

The newer VFD's are much better with this aren't they?

>   If you want smooth, 
> controlled reversing, then you need a DC servo drive.  If you 
> don't need a complete 4-quadrant servo drive, then the SCR DC 
> motor drives may be the way to go.  Baldor and plenty of others 
> make these, they show up on eBay all the time.
> 
> Jon



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