Marc van Doornik wrote:
> 
> What it boils down to is this question: what is the quickest way to 
> remove this 1~1.2mm hysteresis/backlash without being limited to 200mm/s 
> **for the purpose of backlash removal ONLY**.
> 
Why do you think you have 1 mm of hysteresis or backlash?  Is 
that the pole pitch of the motor?  It is totally irrelevant, as 
long as you consider this a closed-loop servo, not as a stepper.
maybe that is where you are getting lost.
> Fortunately, I think I've found the answer. Given the fact the motors 
> are directly commutated (and the field can move 'infinitely' fast)
No, the field can not move infinitely fast, due to inductance. 
The drive has to apply a different voltage over some time for 
the field to change.
> 
> Does this make sense or do I really need to get me some coffee now? ;-)
Yes, definitely go for the coffee, in large doses.  Then, you 
have to analyze the system as a control loop, putting in as much 
of the "plant" details as possible.  Do the servo amps have a 
current (or torque) loop in them?  If not, you have a real mess, 
I think.  Having the amps match current output to the torque 
command in greatly helps the loop stability.  Without this being 
built into the amps, it is REAL hard to patch it on the outside, 
especially in a multi-phase output.

My personal preference for this setup would be to derive a tach 
signal from the encoder, preferably at a fairly high rate, maybe 
10 KHz or better, and try to implement the classic 3 nested 
loops (position, velocity and torque=current).  If the amps 
don't have current feedback, then you may just be sunk.  It may 
be impossible to give enough gain to satisfy the position error 
requirements and still have a stable system under all conditions.

Jon

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