On May 7, 2008, at 7:24 PM, Jon Elson wrote:

> Witek GB wrote:
>> I am thinking of taking the plunge and buying a VMC maybe with an  
>> ATC.
>> I plan on buying it for the iron and upgrading it to EMC.  I have  
>> manual
>> machine tools already so I know what to look for when I see a manual
>> machine, but with CNC I really do not know much.  What should I look
>> for?  Are there any resources on the Internet that show you what  
>> to look
>> for when buying a used cnc?  How can I determine if the ball  
>> screws are
>> good or bad? Servos?...  I will use this machine for hobby work and
>> maybe some light production runs.  Any help is appreciated
> Servo motors are pretty tough.  Really old encoders had light
> bulbs in them.  They can be retrofitted with infrared LEDs.
> Many older machines had resolvers instead of encoders.  (I'm
> working on a lower-cost retrofit for those, but it may still be
> cheaper to install US Digital encoders where they will fit.)
I happen to like the Koyo's from Automation Direct but a lot of  
people use the USD's.
>
> Ball screws are fairly hard to evaluate in the field.  You can
> put a dial indicator on the table and see how far you can turn
> the screw by hand to check backlash.
The real problem comes when the ball screws are inaccessible.
>
> The general condition of the machine can be a useful guide.  If
> every nook and cranny is stuffed with chips, and layers of brown
> sludge coats everything, you know the machine was run hard in
> heavy production.  That will take its toll.
Gee, that describes my Mazak. Aluminum chips everywhere. If I had  
been thinking I would
have had it steam cleaned before I got it into the shop.
>
> As for the ATC, the simpler it is, the easier it will be to get
> EMC to control it.  If it is a massively complicated hydraulic
> monster with several changer arms, lots of position sensors,
> etc. then it will be more complicated.  Ray Henry did manage to
> get the Mazak working at Roland's shop.  That is a pretty
> complex ATC.  Remember that the tooling is a major expense on
> these machines, a rack of NMTB 40 holders and collets is worth a
> LOT more than most older machines.

I didn't (don't) know any better so I consider the Mazak ATC as  
pretty standard in complexity.
Some of those on the horizontals must be simpler since they change  
tools in 2 sec or so.

Indeed there is a major investment in 40 of 50 taper toolholders;  
which is a reason to acquire machines
with one type of holder.

Most of the machines will have CAT40 toolholders but of course you  
will see some CAT50's and a few
NMTB's.

BTW -- Witek GB .... where are you?
>
> Jon
>
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