Kirk Wallace wrote:
> Is tapping obsolete?
> 
> http://www.emuge.com/carbide_thread/
> 

No.  ;-)

Reasons:

1) Thread milling works best on larger threads.  A thread-mill has to 
have room to orbit inside the hole - not a problem in a large hole, but 
the smaller you get the more difficult it is.  McMaster Carr has some 
thread mills in their catalog - the smallest they have is #4-40. 
Regular taps go down to #0-80.

2) Item 1 above implies that you can't thread very deep with thread 
mills.  The small ones (4-40 thru 8-32) in the McMaster catalog can 
thread about 1-1/2 screw diameters deep, the larger ones can go to 2 
diameters.  Taps can usually do at least 2-3 diameters with little 
trouble, and deeper is often possible.

2) Thread mills work _only_ on CNC, and they require a very accurate 
machine to produce good threads.  If you have any backlash, your 
threaded holes won't be round.  Drills and taps produce round holes and 
threads, even on a drill press.

3) At McMaster Carr, thread mill prices start at $150 and go up to $300. 
  In the same catalog, taps cost between $6 and $50.  Some large taps 
(3/4" and larger) cost more, and for large sizes thread mills might have 
an advantage.  But under a half inch, the tooling cost is heavily 
stacked in favor of taps.


Regards,

John Kasunich

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