Hello EMC community,

I am new here and I am dropping in with a longer question. Sorry for 
this, but we are looking for a machine controller and this might help us 
to decide if this is the right place for us. So here is the story:

We are a manufacturer of customized front panels - specialized on small 
quantities (http://www.schaeffer-ag.de). Right now we are using milling 
machines of the company "Datron". Mostly machines like this one:

<http://www.datron.de/ML-1500-NEW.607.1.html?&L=>

Overall we have 14 machines and we are depending on Datron very much. 
Over the last years they changed their company policy and they are 
moving now in directions we really don't like. It's time for us to get 
out of this dependency. So we are considering to build our own machines. 
And that's why I am here: to find out if EMC could be the right base for 
this. Here are the points which are important for us:

- Servo motors
- Fast movements (up to 16m/min, we are doing HSC)
- Measurement of the surface for a Z-correction
- Automatic tool change
- Reliability (the machines are running 16 hours a day).
- Simulation with milling time estimation
- A hand-held control would be nice
- We would prefer to use a bus like CANopen, Sercos or EtherCAT to 
control the motors
- Spindle speed control
- SPC functionality

I don't expect that EMC could deliver all this out-of-the-box. If I want 
it out-of-the-box I could use solutions like SINUMERIK. But this 
solution is not really open and I don't like software which needs a 
license server. :-) So EMC could give us the independency  we want. We 
are willing to contribute the functionality that is missing. But it must 
be possible for us to get there with a manageable effort.

So my questions are:

- Which of these points are already included?
- Is EMC already used in a comparable environment (especially regarding 
the needed reliability)?

Of course I look around on the web pages, saw the videos and downloaded 
the demo CD. Everything look quite impressive and nice. So actually 
partly I could answer the questions by myself. But the devil is in the 
details and it's good the here it again from people who have really 
experience with the system. ;-)

Any comments are appreciated.

-Kai

-- 
Schaeffer AG 
Dipl.-Phys. Kai Schaeffer      Vorstand
Nahmitzer Damm 32              Tel. +49-30-8058695-0
12277 Berlin                   FAX: +49-30-8058695-33
http://www.schaeffer-ag.de

HRB 93611 B, Amtsgericht Berlin Charlottenburg
Vorstand: Jörg Schaeffer, Kai Schaeffer
Aufsichtsrat: Dieter Kersten (Vorsitzender)



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