Kirk Wallace wrote:
> I am thinking about building amps to replace my Bandit stepper amps:
> 
> http://www.wallacecompany.com/machine_shop/Shizuoka/00001-1a.jpg
> 
> http://www.wallacecompany.com/machine_shop/Shizuoka/Driver%
> 20Schematic1.jpg
> 
> The motor supply is 45 Volts and I am shooting for 10 amp output. The
> input will be half-step quadrature. I am thinking about using an HIP4080
> for the core of the design:
> 
Be VERY cautious of this chip!  After using it in my first servo 
amp, and having a lot of trouble with them blowing up, I called 
Harris and got hold of the applictions engineer for that chip. 
He assured me that I was doing better than any other customer, 
as I was getting nearly reliable operation at 59 V, while no 
other customer had ever succeded in running them above 54 V.
(This is for a chip boldly advertised as good to 80 V on the DC 
bus, 96 V on the high-side bootstrap voltage!)  Oh, well, that 
was GREAT news.  He advised a whole bunch of crazy schemes to 
isolate the chip from transients, but in the end agreed all that 
would give me 4 or 5 more volts.

If you supply is a very stable 45 V, it might work.  But, after 
all, it is a synchronous-antiphase driver, and will cause a lot 
of iron heating in the motor.  With only a little more work, you 
can use a REALLY solid chip like the IR2113, never have to worry 
about voltage, and build a sign-magnitude drive that will likely 
run the motor 30 C cooler.
> 
> or should I invest my time in another bridge driver?
> 
> Also, I suppose that if I have a fast enough PWM source, I could get EMC
> to micro step?
> 
Sure.  Once you have a current control loop for each phase, 
microstepping is pretty trivial.  But, unless you put in a 
system for damping mid-band resonance, you will still have a 
mediocre driver.

My personal strategy if I was going to make a 10 A microstepping 
driver for myself (not as a commercial product) would be to buy 
some Gecko 201 or 203 drives and change the transistors and 
current sense resistors.  Basically 10 components to change, and 
instant 10 A driver with about the best characteristics you 
could imagine.


Jon

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