On Tue, 2009-05-19 at 17:32 -0700, Kirk Wallace wrote:
> Here is a spreadsheet that calculates the points along an involute:
> http://www.wallacecompany.com/machine_shop/gears/involute-1b.ods 
> (Short URL) http://alturl.com/c4gj 
> 
> This only describes the shape of a tooth face relative to the gear's
> base circle. I need to figure out how to handle tooth width, root
> diameter, outside diameter and others.

I dropped in on the folk at Synergy the other evening and they demoed
gear design for me.  Answer a few questions like number of teeth and so
forth and it draws it up and then writes the g-code depending on your
cutter.  

They don't have a rack gear routine (yet) but we played with that a bit
and it looked like the sides of the teeth are flat faced where the exact
angle and distance between are a product of the nature of the gear
running in them.  The rack's tooth profile is certainly not a simple
negative of the involute tooth of the gear that runs in it.

It was an interesting thought and drafting experiment but I stayed well
short of the real math to make 'em.

Rayh



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