On Mon, Jun 08, 2009 at 08:51:09AM -0700, Kirk Wallace wrote:
> 
> I need to figure out how to make one of these:
> http://urobotics.urology.jhu.edu/projects/BW/ 

What an intriguing device that is.

The worm seems to need to run inside a smooth cylindrical bore, so that
the balls can follow the worm grooves without resistance, but not fall
out. They've made the diagonal recirculation tunnel by fitting the blue
plug into a drilled bore in the worm, and pinned it. On the animation we
can see that the balls go down into the tunnel, using a ramp which takes
the end grooves around the other half of the circumference. (There is no
part left at the full diameter of the cylinder from which the worm is
cut.) That's about as much as I can figure, just looking at those blurry
balls go round.

The Hiwin ballscrews are claimed to benefit from contact at only two
points in the groove, so it may not be necessary to cut grooves which
exactly mimic the ball profile.

If you do make one, you will tell us how it goes, won't you? :-)

Erik

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