Hubert,

there is also the option of integrating a tool length sensor.
With the first tool set the home position of the Z-axis and use the tool 
length sensor to record a tool-sensor offset.
After changing the tool, go back to the tool length sensor and determine 
the tool length, minus the offset is the new home.

This does involve some extra G-code after a manual tool change but it is 
a great way to prevent problems due to changes in the tool length.
This is the way I like to use a tool sensor but it is still not done... 
I still use different files for different tools but this means I do make 
mistakes from time to time: Forgetting to load the new program, wrong 
order of programs or just forgetting to set Z=0 with a new tool.

There is, as far as I know, no way to use MDI during a program. If it 
was possible then how would EMC know how to move back to the last 
programmed position/

Rob

Hubert Bahr wrote:
> Is there anyway to use MDI during a program run.  I would like to be 
> able to move the work and adjust the zero of the Z-axis during a tool 
> change.  Right now I do this by turning off the drivers and manually 
> moving the mill.  This requires keeping manual handles available.  I 
> would prefer to do this using MDI.  The only option I see is breaking 
> the program in multiple pieces for each tool change.  I guess I am using 
> 2.2.  At this time I do not have limit switches implemented.
>
> Hubert
>   

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