Hi Chris,

Chris Reynolds wrote:
> I'm new to the group and I could use some help with a problem that I'm 
> having. I just built a new cnc machine and I keep running into a problem that 
> I can't figure out. I've been doing some test cuts,
> problem is they always come up short on one end. I thought it was a
> backlash problem so I put the dial indicator on the machine and ran it to an 
> inch. It came up like .040" short. So I
> tried adding a backlash command to the ini file and that didn't fix it,
> so it wasn't a backlash problem. Then I tried messing with the steps
> and finally got it to come out right. Run it to an inch, dead on 0, run it 
> back to 0 and end up dead on 0 again. So then I run the
> program again and the whole thing is now to long. It always seems to
> come up short on one end. Checking the math the steps are right, I have a 20 
> tooth pulley on the motor and a 40 tooth pulley on the leadscrew, running in 
> full step mode, so that comes out to 1600 steps per inch, which is what I 
> have in the program. It's almost like it's a compounded problem, like it's 
> off a small amount but then when you cut through the whole part it adds up. 
> But the weird thing is that it's off on one end. The part I'm cutting 
> resembels a comb, where you have slots cut into the part every so often, 
> there's a wider section at each end, on the far end it's right, on the 0,0 
> end of the part that wider section is to short. 

I think that you are loosing steps.  It may be that the MAX_VELOCITY or
 MAX_ACCELERATION settings for the axis [AXIS_0] ... [AXIS_2]  in your
.ini file are too large.
You could test with very low values to check if that is the problem.

Luc


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