On 05/26/2010 06:07 AM, Andy Pugh wrote:
> Your project prompted me to watch a number of Youtube videos of the
> process of rod making, it looks an interesting and exacting process.
>
> I found myself thinking that a machine consisting of roller-guides and
> saw blades (all CNC controlled, of course) through which the strips
> are passed could work well. It might take a little work to "slave" the
> roller heights to the strip position. It strikes me as potentially
> easier than trying to hold down a very thin strip.

Couple of things come to mind.  When I was designing the machine, the 
footprint was one of the primary factors.  This is why I ended up with 
the moving gantry, with the moving cutting head.  A strip feed machine 
would, for all intents and purposes, double my footprint from almost 7' 
to almost 14'.  not enough room in my current shop to house a machine 
that large and still be able to get any work done.  I am using saw 
blades to make the cut, and as I mentioned before, the hold downs need 
to be mounted such that they're very close to the saw blades to minimize 
the work piece movement, and use consistent force to hold the strip in 
place.  With the final design of my cutting head, it pretty much 
precluded the use of any kind of mechanical hold down.

>
> (thinking aloud)
>
> Could you fill a cane with wax and place it between centres, taking
> alternating tapered cuts as a third axis rotates the temporarily solid
> rod?. You might need to invent an "in the round" joint flattener as a
> prior stage.

Might be difficult.  The tips strips can get pretty darn thin.  My test 
G code was cutting tip strips yesterday which measured .032" from flat 
to apex of the triangle, and there are some rods I make that have tip 
strips that measure about .023" from flat to apex (remember there are 6 
of these strips in each hexagonal rod section.)  Plus, there is all 
sorts of prep that has to go into each piece, such as heat treating, 
node pressing and dressing, straightening (bamboo is notorious for 
kinks, swoops, curls, and all sorts of nonsense depending on how the 
fibers run in the culm).

Mark

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