On Mon, Aug 9, 2010 at 7:40 PM, Greg Bentzinger <[email protected]> wrote:
> The Hurco KM3P has a setup somewhat like Igor's.
>
> In the KM3P (P denotes programmable spindle speed) there is a small 3ph motor 
> with a worm gear which drives the shaft where the crank handle would be on 
> your average BP type mill.
>
> There is a Voltac card which reads a single prox switch which counts the back 
> gear teeth - much like Jon E.'s home built integrated encoder to determine 
> actual speed (but not direction). The Voltac card outputs to two separate 
> contactor units which drive the speed adjustment motor fwd or rev.
>
> The Hurco software tests spindle speed after an Sxxxx change or tool change 
> and it is surprisingly accurate for a control originally based on a 8086/8087 
> dual bus system. (I have the Max32 upgraded boards with the awesome power of 
> Intel 80386/80387 processors!) Mine will set the no load RPM to within +/- 
> 7rpm but usually the error is under 2rpm. This tach setup allows the machine 
> to near rigid tap. The tension/compression holders I have only have about 
> .050" range of movement.
>
> The fact that the KM3P uses such a strange control scheme was one reason I 
> have not considered changing to EMC2 for that machine. If I got my hands on a 
> regular KM3 I would definitely to the "upgrade" to EMC2 because it allows 
> easy expansion for adding a 4th axis.

greg, if I get my script to work and change speed, then you could use
something like that, too.

i

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