Chris,

would you care to hazard a guess at how much phase shift you see from the
7i48 input to the velocity input at the servo amp?

Neil

On Tue, Aug 10, 2010 at 7:19 PM, Chris Radek <[email protected]> wrote:

> Hi all,
>
> I have a VMC with low inertia servos and 25 amp 270 volt velocity mode
> servo amps.  It has tachometers and 1/25400 inch (micron) resolution
> rotary encoders on the motors.
>
> I have been struggling with a bad tachometer on Y for a while now - it
> would come and go - and when people started talking again about
> generating tach signals for retrofitting Fanuc setups that don't have
> real tachometers, I got interested.
>
> I was out of DAC outputs, so I got a second servo interface board
> (7i48, which is a Mesa product that has six DACs and six differential
> encoder inputs, and is newly supported in EMC2/git-master).
>
> The hostmot2 Mesa driver has a high quality encoder velocity output
> that it generates based on high resolution timestamps on encoder
> edges.
>
> In HAL, I hooked this velocity output directly to a new DAC and set
> the DAC scaling so that rapid speed will give an output around 9
> volts.  I wired the DAC output directly to the servo amp in place of
> the tachometer.
>
> This voltage is a lot lower than the real tachometer generates, but
> the servo amp has a gain control and it was very easy to set the amp
> accordingly.
>
> I'm happy to report that the motion on Y is smoother than I have ever
> heard it.  This machine rapids (I have it set conservatively) at 7.5
> inch/sec and 30 inch/sec2 acceleration.
>
> Adjusting the tunings (amp and EMC) just a bit, I was quickly able to
> get following errors within about 10 encoder counts (0.0005 inches)
> during accelerations to rapid speed, and virtually nil (a count or
> two) during cruises/cuts.
>
> I think this is awesome and send thanks to Peter W for his cool
> products and hostmot2 work and Seb K for his hostmot2 driver work.  I
> have every reason to believe that machines with these generated
> velocity signals and "missing" tachs are not a problem for EMC2 +
> Mesa.
>
> Chris
>
>
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