all you need is a quadature encoder + index installed on your 
spindle.  (and some way to get it into emc.)

I don't know if you have the same mill as jonE - but he used an existing 
gear in his mill as an encoder.

http://pico-systems.com/bridge_spindle.html

sam

emc w

On 9/27/2010 11:21 AM, Igor Chudov wrote:
> On Mon, Sep 27, 2010 at 11:56 AM, Jon Anderson<janders1...@comcast.net>  
> wrote:
>>   On 9/27/2010 7:32 AM, Igor Chudov wrote:
>>> I have a possible job to do to drill and tap 200 holes. The more I
>>> think, the more it seems that I would be served well if I get rigid
>>> tapping to work.
>> Thought just occurred to me, EMC will thread mill, right? Given the
>> number of holes, you might consider popping for a Thriller made by Emuge.
>> Properly programmed, it will drill, thread, and chamfer the hole. Emuge
>> has details of how to program the thread milling, use that data in a
>> subroutine.
>> I'm not familiar with subroutine calls with repeats, but done properly,
>> I think you could get away with a sub call for one row, a sub call
>> repeating that row call in the other axis, and the subroutine itself.
>>
>> A potential job several years ago would have involved huge amounts of
>> drilling and tapping 1/4-20 blind holes. Had the job come through I
>> would have quickly gotten into a machining center. I contacted Emuge for
>> some details on cycle time. Given a 10K spindle and proper coolant, an
>> engineer told me to expect a cycle time of a few seconds per hole. You
>> don't have that RPM or high volume coolant, but it should give you an
>> idea. Of course, being mostly hobby, gotta weigh time vs money...
> I have high enough volume coolant for this application. My top RPM for
> a long job is 2,600 RPM.
>
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