Gentlemen,
  assessment please

Fanuc AC servo amp w/+-10 V velocity input - encoder feedback from motor
Fanuc AC servo motor
PPMC
EMC2 2.5.0-pre
Touchy GUI

http://www.mpm1.com:8080/machines/enshu.ini

the following are the variations from the .ini file and the resultant
screenshots

FF1 0
FF2 0
http://www.mpm1.com:8080/machines/Screentshot1.png

FF1 0
FF2 0
Pgain 50
http://www.mpm1.com:8080/machines/Screentshot2.png

FF1 .5
FF2 0
Pgain 50
http://www.mpm1.com:8080/machines/Screentshot3.png


Pgain 50
http://www.mpm1.com:8080/machines/Screentshot4.png


in screenshots 1 2 and 3 notice the squared trace on the beginning of the
accel and decel
I get this on all axes including the spindle and am unable to tune it away
I have tried many different combinations of tuning values
the best trace is the spindle with a max accel of 2 - this allowed a much
higher Pgain and stiffened the spindle considerably
the spindle has very little inertia as it drives only the gearbox and
spindle
I see the squared traces on the spindle
the ending traces work smooth until I start getting the tuning a lot tighter
then the traces tend to even out on all axes
do you believe this is a result of the marriage between the fanuc hardware,
ppmc and emc2?
motion of the axes feels, looks and cuts smooth and accurate - the following
error spikes are the focus
suggestions, comments
thanks
Stuart

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