On Wednesday, June 01, 2011 11:40:41 PM Dave did opine:

> >> I have a Delta Chop saw that has a button on the handle.   After I am
> >> done cutting I can just press the button and the saw comes to a
> >> complete and sudden stop.
> > 
> > My 12" Dewalt doesn't have a separate button, releasing the trigger
> > does it.
> 
> Nice, the Delta chop saw I have is one of the very first that Delta came
> out with back in the early 80's, so it doesn't have a new fangled combo
> brake button.  :-)
> 
> >> Years ago I had a close encounter with a piece of wood that flew off
> >> a table saw blade during a kickback.    Nearly lost my left eye and
> >> I was wearing goggles.   Left eye is still intact though with one
> >> small scar.
> > 
> > I had one come back&  nearly break a rib 2 years ago.  But that is
> > fixable, google for "shark fin".  Its a riving knife that is exactly
> > the width of the blade with set, runs behind the blade within 1/8" of
> > the teeth, covering the rear of the blade.  Wood gets caught and
> > thrown by the rising teeth on the back of the blade and if the teeth
> > are shielded by the riving knife, no more kick back.  If the knife is
> > set exactly, even blade burns are much reduced.
> 
> Yes, I know what you are talking about but those kickback preventers
> have a way of getting in the way sometimes also.
> 
This is NOT a kickback pawl.  This is a solid steel plate that mounts to 
the old blade guard bracket, under the table insert.  You must make a zero 
clearance table insert, I make mine from the 1/2" thick melamine coated 
phenolic from Highland Hardware in Hotlanta.  I wrote the gcode to carve 
the outer so it fits the table quite snugly, then raise the blade to cut 
the slot, then take it back to the mill and extend the slot all the way to 
the rear so the shark fin can rise and fall with the blade.  I used a 1/8th 
inch bit and tried to center it on the slightly narrower cut from the saw 
blade.  This allows me to shim the fin one way or the other and I tend to 
run it to the right so the work is gently squeezed between it and the rip 
fence.  I can just barely feel the work dragging on the fin as it holds it 
solidly against the fence behind the blade.  I did have to mill the 
mounting slots on the bottom of the fin about 50 thou deeper because the 
fin was running a few thou higher than the blade, making it difficult to 
cut slots on the saw.  Now it sets within 1/16" of the blade, but the blade 
is just enough taller it cuts clearance for the fin now.  I haven't had an 
excuse to take it off since.

> I am much more careful than I used to be.  The kickback I experienced
> was mostly operator induced.   I was asking for problems.  No problems
> since then.

Much as I hate to admit it, his was classic PEBKAC too. :(

> Dave
> 
> 
> 
> 
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-- 
Cheers, Gene
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
<http://tinyurl.com/ddg5bz>
<http://www.cantrip.org/gatto.html>
But Officer, I stopped for the last one, and it was green!

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