Greetings;

Lots of editing to no avail, but I believe I have a clue to the G41-42 
problem.  The preset radius is for a .230" diameter circle, but if I use a 
.125 mill, it errors out and will not load the code.

So, switching to the G41.1 Dnn.nn mode, the error is triggered even by a 
g41.1 D0.0000001.  My machine, I don't think, can even make that small a 
move!

Now, the code output by gcode-tools places the bit into cutting position to 
actually start cutting the circle, so it looks as if I need to first place 
the cutter at dead center, then move to the starting offset, which with a 
.230 OD to the cut, and a .125 OD to the mill, should leave it .115" to 
move from the center to the y=0 relative, x=compensated relative offset.

Am I making any sense here?  It isn't to me.  I think it should take place 
at any point in the motions where it can detect left or right edge, 
positioning to do dig cuts, or climb cuts.  Waiting to apply the correction 
as a circular cut actually starts sure is a PIMA, and wrong to me.  Can 
anyone explain why, and then how to fix it, since without the comp, a .230 
diameter cut turns into a .345" diameter cut because the radii of the tool 
gets added all the way around.

Thanks guys.

Cheers, Gene
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
My web page: <http://coyoteden.dyndns-free.com:85/gene>
"The vast majority of successful major crimes against property are
perpetrated by individuals abusing positions of trust."
-- Lawrence Dalzell

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