On Tuesday, February 14, 2012 09:23:58 PM Mark Cason did opine: > On 02/14/2012 07:14 PM, gene heskett wrote: > > Mark, this sounds like if it was my problem, I would see if I could > > glue up a plastic container the bolt could pass thru the sides of > > without heavy leakage as it was supported between a rotary table and > > its tail stock, so the container could be filled to 1/4" above the > > bolts top surface with shop heater K2, then get out your EDM power > > supply, rig some method to insulate an electrode to the spindle, hook > > the hot side of the edm supply to the electrode and start the table > > turning while the spindle was fed at about .01/minute & turning 100 > > rpm or so, and edm it till it could be jarred or cracked loose as a > > very thin remaining piece & removed that way. You will use up the > > electrode faster than the steel race, and probably need to change the > > K2 several times. If you still have an x table drive, feed it back and > > forth the length of the bearing races width at about 1 minute feed > > rates. I've had good results connecting to the electrode with a piece > > of 12 ga stranded, with the strands divided and twisted back together > > after passing around the electrode, no sparking there at all in what > > I've done. The copper has enough springback to make a decent > > connection while the electrode tubing, brass in my case, was spinning > > inside the loop at 1 or 2 hundred revs. Cheers, Gene > > The EDM, is still on my TODO list... :(
No time like when you need it. Another thought, dependent on how well it has galled & self welded, would be to get out the mig, and weld a handle to it. Between the heat of the welding, and a little PB Blaster, it might come off that way if you can adequately hold the screw, like putting the drive components back onto the splined end? If it works, a heck of a lot faster than the edm which I can imagine taking several very noisy hours, or would using my supply and capacitor. 80 volts, 10 u-f= a god awful, make yur ears ring racket. also faster than the usual 30 volt .5 u-f setup. ;-) Cheers, Gene -- "There are four boxes to be used in defense of liberty: soap, ballot, jury, and ammo. Please use in that order." -Ed Howdershelt (Author) My web page: <http://coyoteden.dyndns-free.com:85/gene> The inherent vice of capitalism is the unequal sharing of blessings; the inherent virtue of socialism is the equal sharing of misery. -- Churchill ------------------------------------------------------------------------------ Virtualization & Cloud Management Using Capacity Planning Cloud computing makes use of virtualization - but cloud computing also focuses on allowing computing to be delivered as a service. http://www.accelacomm.com/jaw/sfnl/114/51521223/ _______________________________________________ Emc-users mailing list Emc-users@lists.sourceforge.net https://lists.sourceforge.net/lists/listinfo/emc-users