Hello, folks!

I have 3 small things.
First one is a question for any useful plasma-specific tips, when
designing plasma cutting machine. I just got a contract for building
one and I would appreciate a chance to learn from other people's
mistakes rather than my own.
Following things are on my to-do list:
1) use shielded cables for encoders AND for motor power; shield is
grounded only on one end of cable, most probably the drive end;
2) connect the machine frame and all the moving constructions and
everything possible to earth grounding;
3) route plasma cable separately from motor/encoder/signal/whatever
cables wherever possible;

I would appreciate, if plasma machine owners could share their
experience and some problem areas they have encountered, when
designing their machines.

Second question - I would appreciate some advices for good and
efficient downdraft table design. I have one brochure, where one
concept is shown, but, guess what, it is not very detailed. So maybe
there is some webpage with useful information on this matter.

And last one - I would like to share a video of Anthony's 5 axis
plasma cutting machine. I think that he has built very nice machine
and I find his design of the rotary head to be very interesting (well,
take a look at other of his videos for some closeups). Actually it
showed me a solution to the problem I encountered, when designed the
head for the waterjet.
I helped him out with 2 kinematics modules:
With the first module the machine can take the angle of torch tilt,
given in the g-code as A word, and keep the direction of the tilt
perpendicular to the XY movement. I do not know about plasmas, but for
waterjet this concept handles the kinematics for taper compensation.
The second is "usual" 5 axis module, which compensates for torch
length offset along x, y and z as the torch is rotated by rotary
joints.
Both kinematics modules will also adjust torch height along central
line of the torch instead of just moving along Z, which is crucial for
5 axis cutting.

The video shows the taper control module in action, running a
testcode, consisting of 2 arcs.
http://www.youtube.com/watch?v=myNtcNJBcTA

-- 
Viesturs

If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

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