I'd just add that I did this conversion, with the geckos, and the
machine moves very nicely.

On Fri, Jun 29, 2012 at 11:31 AM, N. Christopher Perry
<n_christopher_pe...@me.com> wrote:
> Mike,
>
> Awesome.  Thank you for the download.
>
> I'm considering using some surplus Parker OEM750 drives on mine, but will 
> take a closer look at the Gecko hardware.
>
> N.C.
>
> On Jun 29, 2012, at 9:59, Michael Panchula <panch...@umich.edu> wrote:
>
>> I converted my Boss 5 to PC based, 220V single phase power. I kept the
>> stock steppers.
>>
>> Here's a quick parts breakdown:
>>
>> *Power *
>> Stepper Power Suppy:
>> Antek 48V toroidal trasformer AN-10248 1000VA
>> PMDX-135-8020 20A power prep module
>>
>> Relay Power Supply:
>> El-Pac BFS-500 24V 20A
>>
>> Logic Power Supply:
>> Spare PC 150W PS
>>
>> *VFD*
>> TB Woods SE-1 2HP VFD
>>
>> *PC *
>> Gateway Pentium 4 3.0Ghz
>> *
>> *
>> *Display*
>> NEC 15" LCD Touchscreen
>> *
>> *
>> *PC interface boards*
>> C11G Break out board
>> C10 Breakout board
>> Netmos based PCI parallel port
>>
>> *Stepper Drivers*
>> Gecko 203V
>>
>> *Relays*
>> Various 24v relays controlling  VFD, Stepper PS, tied in to E-Stop
>>
>>
>> Build notes:
>> Removed the entire back cabinet.
>>
>> In the side cabinet where the tape drive lived, I put in a 3/4 MDF board
>> and use it for tool storage.
>>
>> I removed the heatsinks from the right side of the remaining control box.
>> I covered the opening with a blank. I separated the heatsinks and cut one
>> down to mount it the opening on the back wall of the control cabinet and
>> mounted the Geckos to it.  No problem keeping them cool.
>>
>> Per Marcus from Gecko -- wire the stock steppers in series, no current
>> resistor on drvie.   I also installed a capacitor across the supply leads
>> to each Gecko (don't remember the value off the top of my head).
>>
>> I reused the existing spindle enable and e-stop on the head for enabling
>> the stepper power, and on the e-stop I wired the stepper power to the NC
>> side of the switch and the Gecko disable to the NO.  In e-stop the relay
>> shuts off the power to the steppers and VFD, and the disable turns off the
>> drives while the power supply drains down.  Not to say this is the best
>> way, just how I did it.
>>
>> Getting the Netmos based PCI card configurred under Linuxcnc was a bit
>> tricky, but thanks to Jon's PCIsetup utility, I got it tamed.
>>
>> My Boss 5 has two different brands of steppers,  Sigma on the X & Y,
>> Superior on the Z.   I'm currently running 60 IMP rapids on the X & Y, and
>> can only get 45 out of the Superior on the Z.  I just bought a spare
>> Superior at the CNC Workshop, and it's consistent, 45 IPM.
>>
>> One other tip -- use wire ferrules on all the connections, they make a
>> neater and more robust connection.  McMaster-Carr has a nice assortment
>> pack for ~$30.
>>
>> The touch screen works well, there was just a new driver released by 3M
>> this spring.
>>
>> I hope this is of use.
>>
>> -Mike
>>
>>
>>
>>
>>
>>
>>
>>
>>
>>
>> *
>> *
>>
>>
>>
>>
>> ** **
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