It may depend a lot on how well the machine is designed around the rack.
We have two moving gantry 5x10ft routers that have been no end of a
maintenance nightmare for me, because of their rack and pinion design.
Since 2005 I have had to replace 2 sets of racks 4 sets of pinions, and
countless bearings, and transmission shafts in the drive train for the
rack and pinion on each machine.  And the quality of the cut at
federates above 200ipm leaves much to be desired compared to our
similarly sized and specked ball screw driven machines.  To give them
credit we are using them much harder than they were designed for, we
run'em 24hr 5 days a week, and have more than twice as many machining
hours on them than any other machine the manufacturer knows of.

Todd Zuercher
P. Graham Dunn Inc.
630 Henry Street 
Dalton, Ohio 44618
Phone:  (330)828-2105ext. 2031
 

-- 
P. Graham Dunn
Phone:  330-828-2105
E-mail: [email protected]
630 Henry St.
Dalton, OH 44618
www.pgrahamdunn.com
-----Original Message-----
From: Mark Wendt [mailto:[email protected]] 
Sent: Sunday, July 22, 2012 7:46 AM
To: Enhanced Machine Controller (EMC)
Subject: Re: [Emc-users] [Off] Ballscrew Support?

On Sat, Jul 21, 2012 at 8:38 PM, Jeshua Lacock <[email protected]>
wrote:

<snippage>


> > Of course, you could also just go the rack-and-pinion route.
> > The rack teeth should point down to shed dirt and chips.
>
> I don't recall the specifics, but I read somewhere that rack-and-pinon
was
> not a good solution. Maybe it had something to do with resonance?
>
>
> Cheers,
>
> Jeshua Lacock
>

Dunno why they said that, I've been running the rack and pinion for a
few
years now, as have quite a few others on their machines, and the rack
and
pinion works just fine.  No resonance, though that's usually a factor of
the stepper motor and drive, and there are ways to dampen the resonance
so
that it's a non-factor.

I like the very minimal amount of backlash, and very positive gear
engagement in my setup.

Mark



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