OK, I admit that this post is partly just a tool gloat, but I
do wonder if anyone has done a lathe with two independent
X axes?

The gloat:  I just bought a Dunham Tool Co, "Optimatic
Lensmaker" for $115 plus tax.  It was originally used to
make contact lenses.  It has a normal Z axis, but no X.
Instead there was a rotary axis with manual adjustments
for tool tip radius (like a ball turning attachment).

I took off all the contact lens stuff, and found a gem of
a small lathe hiding underneath:

Photos:
http://jmkasunich.com/pics/lathe-front.jpg
http://jmkasunich.com/pics/lathe-top.jpg
http://jmkasunich.com/pics/lathe-saddle.jpg

Features:
5C spindle taper.
Dunham spindles are supposed to be on par with Hardinge.
Ways are hardened/ground steel bolted to the cast iron.
Saddle has turcite or similar anti-stiction material.
Saddle has tapered gibs.
Sturdy - it is only about 18" long overall, but it weighs 140 lbs
(bed, headstock, and saddle).

As the last picture shows, the saddle is very long in the
Z direction - about 8.5 inches.  But there is only about
4 inches of Z travel.  Doing collet work with no tailstock
means I won't be running very long workpieces.  But
normally it would need a lot of Z travel to turn the full
length of a part, and then attack the end with a drill
or boring bar.

Here is my idea - I put one X axis at the headstock
end of the saddle, with a turning/facing tool on it.
Maybe put a parting tool on the back side.  Then 
put another X axis at the right end of the saddle,
and equip it with several tool blocks, each set up
to hold a drill chuck, collet chuck, or boring bar.

Both X axes would be linear rails.  There is about
2.5 inches from the top of the saddle to the 
spindle centerline - should be enough.  Given the
quality of the rest of the machine I would probably
be using ground and preloaded ballscrews - there
are some good deals on ebay.  

Any thoughts on the dual-X-axis idea?

-- 
  John Kasunich
  jmkasun...@fastmail.fm

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