Do you have the correct value current set resistors in the DB9 connection to 
the motors?

Martin

> Date: Sun, 26 May 2013 14:19:14 -0400
> From: ivatt...@gmail.com
> To: emc-users@lists.sourceforge.net
> Subject: [Emc-users] G540, trip pots and stepper motor temperatures.
> 
> I'm getting my little Unimat CNC lathe going, and am doing axis running
> tests; right now working on the Z axis (carriage movement)
> 
> The X axis stepper is sitting idle, the Z axis stepper is running back and
> forth. It is really hot to the touch, and one can smell hot insulation.
> >From what I calculated, this NEMA-11 stepper motor has a motor voltage of
> about 68 volts, running it on 48 volts. (the X axis stepper is slightly
> smaller)
> 
> When it was just sitting, the motor was hot to the touch. From reading this
> list, one might think that running the motor might actually keep it cooler.
> 
> Anybody know why one stepper motor would be overheating?
> 
> (10mm/sec step rate, not overly fast)
> 
> Yours truly, letting things cool off before trying anything else;
> 
> John A. Stewart.
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