Marshland Engineering wrote:
> I'm going through the same process at the moment.  I have sent my files to 
> Seeed. My boards are small. 40x40 mm
> My small reflow oven is on its way at present.
>
> Seeed apparently also make stencils, however I haven't priced them as yet.
>
> I've been looking at solder paste and syringes and there is a myriad of them 
> around. Can anyone recommend a good product ?
>   
Leaded or lead-free?  For leaded, almost anything will work, but MannCorp
is a distributor for a good line of leaded paste.  I've also bought some 
paste
on eBay and it worked pretty well.  For lead-free, the best stuff is Warton
Metals from the UK, but it is very expensive to import it.  I just got
some new stuff on eBay, but haven't tried it yet.
> I have a A3 HP plotter and was wondering if this be adapted to use a knife 
> for making plastic stencils ?
>   
That is pretty iffy.  I etch stencils in brass shim stock using PCB 
technology.
First, one of the major challenges is finding the right size apertures 
for various
size parts to avoid solder bridges.  I have to reduce the stencil area to be
about 50% of the pad area for best results.  Then, you have to have accurate
knife placement on a machine not designed for cutting forces.
> The other option was an 1W eBay Laser fitted to the plotter to cut the 
> plastic. I'm using 1206's so nothing IS too small.
Maybe, but 1W power input on a laser is not 1 W power out.  I'd be skeptical
of these cheap lasers sold on eBay.  Then you have to focus it without
the lens self-destructing.

Jon


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