On 01/01/2014 02:14 PM, Ed wrote:
>
> Encoders are on the end of the screw, 2-1 belt drive from motor, 1000
> line/4000 count
>
Assuming 5 TPI screws, that is 4000 * 5 = 20,000 counts/inch.
One comment is with the encoders on the screw, the timing belt
needs to be set very tight, so that the motor shaft and the 
leadscrew
follow with minimal divergence.
> I have tried both with and w/o Vel Est with little or no 
> difference. The board is a Ver 3.1 At 16 IPM it jogs fine 
> then faults when stopping. Keyboard input for all 
> functions. All axis have the tendency to have a lot of 
> resistance to influence the screw in one direction and 
> much less in the other, Y axis is the worst, Z axis is the 
> best
> I did not notice a difference with the higher current limit.
Hmm, this is very strange.  The only thing that should have
an asymmetry is the current limit.  I think you need to run the
Halscope and observe the output of the PID routine, the
velocity and the following error to see what the problem is.
You can post the graphs or email them to me if you can't
interpret them.  Also, see
<http://wiki.linuxcnc.org/cgi-bin/wiki.pl?PWM_Servo_Amplifiers>
for some info on tuning.  I don't understand this asymmetric
thing.  You might want to check your wiring for any difference
from the sample schematic.  Also, what are you using for a 12 V
power supply for the UPC and servo amps?
>>    You might want to step back and
>> test your motors for performance.
> They ran fine (72 IPM)when hooked to 320 gecko's at half the voltage.
OK, that's a good data point.
> 290 000 Ohms for 10 Amps
That sounds reasonable.  Are you using configs files derived 
from
the univpwm sample config?  What has been changed from the
sample file?

Jon

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