On Tuesday 06 May 2014 21:21:45 Gene Heskett did opine:

> Trying to run this on a machine whose machine unit is inch.
> 
> %
> g7g21 (disameter mode,g21mm mode)
> s500
> (#<_tp_mm>    =       1.00)
> #<_tpmm>      =       1.00 ( a 1.0 mm thread )
> #<_pitch>     =       [1.000 / #<_tpmm>]
> (debug,pitch=#<_pitch>)
> ( set threads OD )
> #<_thread_OD> =       8.9500 ( Make smaller till fits 8mm.5 nut )
> 
> ( from thread_OD set drive& retrace diameters )
> ( set drive line OD )
> #<_drive_line>=[#<_thread_OD> + 0.500] ( mm )
> (debug,drive line=#<_drive_line>)
> ( set z far enough away sync is good for startup accel wibblies )
> #<_zdrive_start>=46 (mm) ( move to here, goes to 18mm displayed in mm )
> ( ending point of thread at first pass, Q will advance it! )
> #<_zend>      =       27 ( mm but didn't step it that far )
> 
> ( calculate this K from pitch )
> ( set k, peak to valley of std USS/USF thread format = pitch/0.866 -10%
> clipped from peak and valley )
> (#<kpp> should=1.0, debug print it)
> ( so I want to use 80% of pitch /0.866 according to the Handbook)
> #<_kpp>=[0.8 * [#<_pitch> / 0.866]]
> (debug, kpp=#<_kpp>)
> ( set threads OD, drive_line minus i )
> #<_i_cut>=[0.000 - [#<_drive_line> + #<_thread_OD>] + 0.1]
> ( i_cut tbd after watching it cut air)
> (debug, i cut=#<_i_cut>)
> g1f60 x#<_drive_line>
> m3g4p2 (start spindle, wait for speed)
> g1f60 z#<_zdrive_start>
> g76 p#<_pitch> z#<_zend> i#<_i_cut> j0.010 k#<_kpp> r1.96 q30.3 h2 e0.25
> l2 ( leave it where it started from )
> g1f60 x#<_drive_line>
> (but out of the way for test fits)
> g1f60 z[#<_zdrive_start> + 4.00]
> g1f120x21.1 (back it out of the way to check screw fit)
> m5
> m2
> %
> 
> Obviously I screwed up, or 2.5.4 can no longer do this.  I would rather
> I screwed up.  But its bothering me, a lot, that the G20-21 applies
> only to the length now, and there is no way to switch the
> radius/diamater from inch to mm.
> 
> Cheers, Gene

Found some screwups by putting in a better bunch of debug's, and got it to 
where the backplot looks good.  But someplace in the hal file fixins I seem 
to have lost the lowpass.0.out effect on the spindle enable, so now its 
busy ripping cross bars off the pulley and belt on the spindle startup.  
Sounds like its stripped every gear in the head, but its the belt hopping 
the pulley.  Nasty rattly buzz.

So I shut it down as it may be days before I get back to it again, they are 
going to put some nerve blocks in my back tomorrow, and I've been advised 
to have a driver along.  No clue how I'll feel after that.

I have got to figure out how to put some jackscrews into the countershaft 
mount, I have those bolts not more than 1/8th turn from broke now.  And 
figure out where the lowpass got lost, I just # signed the lowpass.0.out in 
the hal file which should have disabled the motor, but didn't do a thing.

I am about to start another reward fund for that Murphy guy. ;-)

Cheers, Gene
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>
US V Castleman, SCOTUS, Mar 2014 is grounds for Impeaching SCOTUS

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