2014-08-24 10:31 GMT+03:00 Gregg Eshelman <[email protected]>:
> I dunno why anyone would ever *want* a gantry
> where the two sides aren't mechanically linked. It's so dead simple and
> can't get out of whack, plus you don't need an extra motor and driver.

Well, I do know, why I *want* 2 motors on gantry:
1) I have yet to see a mechanical design of a machine, where such a
mechanical linkage is so dead simple _and_ does not disturb operator
to access work area _and_ allows for more than 30-50 mm Z axis travel.
All the options I have seen and have thought myself, are not so dead
simple.
2) gantry on my router is 3 m long;
a) either the shaft has to be very thick and thus have very high
rotation inertia (and require extra power from motor) or
b) there will be flexible deformations in shaft that will eventually
unsquare the gantry for a moment and affect precision, when torch will
be on the opposite end of motor or
c) the max_accel limits would be very low to avoid any of previous 2 points;
3) gantry itself is much more heavy than carriage, so I like 2 motors
to share the higher load - that way the machine can run faster.

Of course, one can use bigger motor to move the gantry, but then
bigger motor is more expensive and needs bigger drive, which also is
more expensive... So I am sure that "total cost of ownership" for 2
motors on gantry is not bigger than one motor and mechanical linkage.

And I have modified Axis UI and added HAL pin that switches to world
mode. I have it connected to axis.n.homed pins in HAL, so I have
minimized the risk of accidentaly jogging the machine, while in joint
mode.

> It should be possible to remember the coordinates it stopped or was
> paused at then run a simulation from the position at the line start up
> to the current position *then* lower the torch, light it up and continue.

On waterjet machine I added hardware "override" switch, which allowed
to turn the nozzle off, when there was active M3 (motion.spindle-on
and gpio pin from switch connected to and2 inputs, and2 output
connected to gpio that drives the nozzle). So I would disengage that
switch (nozzle would remain off, regardless of M3/M5 status), select
whatever the line from beginning with "run from line" and then simply
manually turn the nozzle on, when it was very close to actual position
of previous stop. This approach might be little tricky with plasma as
it needs some time to close the arc.

Viesturs

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