On 20/09/2014, Roland Jollivet <roland.jolli...@gmail.com> wrote:
> Don't use a needle.. You can't get any tension without damaging the wire
> and making it kinky. Rather look at the method of sewing machines. They
> tension the string, and use smooth eyelets.
>
> You want the wire to exit a large radius'ed flare. The wire should be
> restricted before the nozzle/flare. You'll also want a stay of sorts.
>
> Imagine doing it by hand. You 'lay' the wire through, then loop it around
> your finger to keep the tension as you 'lay' it back across. Then you
> remove your finger, and pull it taut. Now you put your finger on the other
> side to keep it taut again.
>
> Doesn't sound too hard to automate...

On a real machine the wire is pulled through an adjustable friction
device to provide the winding tension, sometimes there will be a
spring device to even out the feed rate from the reel to avoid wire
snapping or it will be pulled off the end of the reel.

Dave Caroline

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