On 11/06/2014 03:06 PM, Marshland Engineering wrote:
> A bit off topic but I would like to get this correct before I start.
>
> I have bought a ZAY7045 mill
> http://czdm45.trustexporter.com/product/detail/286/533904.htm
>
> I have also bought
> Ametek MCG DMC-6D Brush Type PWM Servo Drive Amplifier 6amp 80vdc
> and
> Ametek Nema23 PM Brushed DC Servo Motor w/ 5000 line Encoder 60vdc
> from Ebay
>
> I'm probably going to buy these ball screws. Pitch 5 mm.
>
> http://www.aliexpress.com/item/Free-shipping-Rolled-1605-Ball-screws-L450-950-1000mm-C7-Anti-Backlash-Rolled-Ballscrew-3pcs-ballnut/1192542434.html
>
> My thoughts for a rapid are 10 m/min. This gives me a gear ratio of around 2:5
>
> The motors are approx 400w Continuous and 60oz/inches.  My brain is bit rusty
> and there are so many incorrect formula on the web, I can't seem to get the
> calcs correct to see if these are powerful enough. All my cals show very low
> power levels.

Shooting from the hip, I would tend to go ahead and install the 
ballscrews, then mount a temporary pulley to a screw, wind a short rope 
on it, hang a weight on the rope, then see what motion you get. Add 
weight until you get what you want. You might consider adding a load to 
simulate cutting loads and/or heavy workpieces. The torque you need can 
be calculated with: torque = weight * pulley radius

Then go shopping for motors and drivers, oops, too late :)

Or, select a pulley ratio that provides the needed torque, and live with 
the rapid you wind up with.

Just a thought.
-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/

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