On Thursday 01 January 2015 11:16:02 John Alexander Stewart did opine
And Gene did reply:
> Ok - I had an issue with the encoder scale - setting it to a fraction
> seems to have helped.
> 
> It seems like I'm having lots of noise, though. Halscope on
> hm2_5i25.encoder.00.input-a gives me a nice smooth signal, but reading
> a spindle setting under about 500rpm gives me a reading of approx
> 500rpm or more.
> 
> Pushing it through a limit2 seems to have smoothed the faster
> velocities.
> 
> Above, say, 800 rpm, the system tracks quite well; up to the max of
> 2250rpm. I can easily tell if the machine is in low or high gear, but
> only when running at a requested speed of above 800 rpm.
> 
> I'm going to put the 6n138 on a small bit of pc board to reduce the
> long leads, and see if that reduces the noise somewhat.
> 
> I am confused, though, that Halscope gives me a perfect signal, but the
> encoder output is haywire. I guess I'm used to old-school scopes,
> either digital or analog screens and with real probes and stuff...

I have come to the conclusion that for such as this, the halscope isn't 
always telling us the truth.  And I believe the timing jitters we are 
seeing are an artifact of a finite sampling period, which is relatively 
short, so a one count ambiguity represents a rather large amount of noise 
when the software is doing the sampling.  Putting a 5i25 in my lathe setup 
reduced it a lot, but the ideal situation is not available in the modules 
directory for LCNC.  IMO a shift register, at least 16 bits or more wide, 
and 4 shift stages would be ideal, each register summed with a gain of 
.25, which should balance out any cyclic/mechanical irregularities.

I suppose one could coble something up and halcomp it just to prove the 
point, but that wouldn't drop my minimum rpm enough to make a huge 
difference.  Currently I am good down to about 200-250 revs before it gets 
to hammering the backgears too badly.  Before the 5i25, it was hammering 
the backgears at 5 or 600 revs, but with the 5i25 I can triple the PGain, 
making it pretty stiff even at 175 revs.

> On Tue, Dec 30, 2014 at 10:38 PM, Peter C. Wallace <p...@mesanet.com> 
wrote:
> > On Tue, 30 Dec 2014, John Alexander Stewart wrote:
> > > Date: Tue, 30 Dec 2014 21:45:14 -0500
> > > From: John Alexander Stewart <ivatt...@gmail.com>
> > > Reply-To: "Enhanced Machine Controller (EMC)"
> > > 
> > >     <emc-users@lists.sourceforge.net>
> > > 
> > > To: "Enhanced Machine Controller (EMC)"
> > > <emc-users@lists.sourceforge.net
> > > 
> > > Subject: [Emc-users] Possibly dumb question - 7i76 encoder for
> > > spindle
> > 
> > speed
> > 
> > >     feedback
> > > 
> > > Hi all;
> > > 
> > > I'm back working on my mill with spindle tachometer, to utilize
> > > Andy
> > 
> > Pugh's
> > 
> > > automatic spindle speed selector example code.
> > > 
> > > I have, from the spindle sensor, input going to a 6N138
> > > optoisolator's input. Ground and voltage source tied to machine.
> > > It sources enough
> > 
> > current
> > 
> > > to drive the input quite well. (originally sent to the input of an
> > > Amtel processor in the LED spindle speed display)
> > > 
> > > Output of 6N138, with +5v, ground, to the 7i76 ENCA+ and
> > > surrounding connectors on the 7i76.
> > > 
> > > Looking with Halscope gives me a pretty good signal on
> > > hm2_5i25.0.encoder.00.input-a. Running at 1,000 rpm gives me 14
> > > "square" teeth, running at 500 rpm gives me 7, and running at
> > > 300rpm gives me 4. (not that the counts mean much, except that the
> > > reading tracks spindle speed linearly)
> > > 
> > > The 7i76 jumper is set for TTL input. ONLY the ENCA+ input pin has
> > 
> > anything
> > 
> > > connected, the IDX, ENCB+/- and ENCA- are all left floating.
> > > 
> > > The issue I have is that the velocity never seems to do much other
> > > than just futz around between 6 and 40, no matter what the spindle
> > > speed.
> > > 
> > > Here's my ini code:
> > >    setp hm2_5i25.0.encoder.00.counter-mode  1
> > >    setp hm2_5i25.0.encoder.00.filter 1
> > >    setp hm2_5i25.0.encoder.00.index-invert 0
> > >    setp hm2_5i25.0.encoder.00.index-mask 0
> > >    setp hm2_5i25.0.encoder.00.index-mask-invert 0
> > >    setp hm2_5i25.0.encoder.00.latch-enable 0
> > >    setp hm2_5i25.0.encoder.00.scale -16
> > >    setp hm2_5i25.0.encoder.00.vel-timeout 1.0
> > > 
> > > Should I tie the other encoder lines high/low or to somewhere?
> > 
> > (especially
> > 
> > > the index pulse)
> > > 
> > > Anybody with some advice?
> > > 
> > > Thank you - John A. Stewart.
> > 
> > If the inputs are jumpered for TTL levels you must leave the -inputs
> > unconnected. The + inputs have 2K pullups to 5V so will be in a high
> > state if
> > left open. I forget the 7I76 encoder polarity but you may need to
> > ground the
> > ENCB+ input to get the count direction correct (ENCB is the direction
> > input in
> > count = COUNT/DIR mode )
> > 
> > 
> > 
> > 
> > 
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> > 
> > Peter Wallace
> > Mesa Electronics
> > 
> > (\__/)
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> > 
> > 
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Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>
US V Castleman, SCOTUS, Mar 2014 is grounds for Impeaching SCOTUS

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