Grounding is really important. Noise on logical ground usually cause 
communication errors and could of course trigger a limit swith, have you tried 
lower input impedance?

A common mode filter on the output may be a good idea.

I have the theoretical knowledge but limited experience.


Nicklas Karlsson




On Sat, 7 Mar 2015 08:44:11 +0000 (GMT)
russ...@lls.lls.com (Russell Brown) wrote:

> 
> Many thanks for all the input chaps.
> 
> The consensus seems to be 
> 
> a) Add a mains input filter.
> b) Shield the limit switch wires.
> c) Stick ferrites in.
> d) Mask the problem with a debounce :-)
> 
> As I have a pretty solid failing case, I figure it's worth while seeing
> if A-C can fix it before masking the problem with a debounce.
> 
> So I've ordered a filter; Schaffner FN2030 Series 16A 250 V ac 400Hz on
> the basis that Arceurotrade suggest them for their spindles and RS stock
> them :)
> 
> I'll also replace the limit switch wires with twisted pair shielded and
> sprinkle some ferrites on the 7i76 inputs.
> 
> I'll report back on the results.
> 
> -- 
>  Regards,
>      Russell
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