On Monday 29 June 2015 22:26:35 Chris Morley wrote:
> > From: [email protected]
> > To: [email protected]
> > Date: Mon, 29 Jun 2015 17:37:02 -0400
> > Subject: [Emc-users] Humm, pncconfig being difficult.
> >
> > Greetings;
> >
> > To be specific, I'll have to go someplace and find me at least a 9
> > pack of switches to setup the homes and limits, else it will not let
> > me pass the x axis config page.

I found a fellow on ebay with 15 of them for 14 bucks, so I lightened his 
shelf a wee bit.
> >
> > 'Twould be nice to be able to bring a 5i25 to life one function at a
> > time.  My local rat shack locked up last week, so my nearest bin of
> > roller lever microswitches is at Lowes if the shack in Bridgeport
> > has also closed.  Last time I looked, Lowes was marked up 4x, and
> > their version of small means you can get 2 of them in a polo shirt
> > pocket.
> >
> > Sigh...
> >
> > Cheers, Gene Heskett
> > --
>
> PNCconf does not require limit or home switches.
> It does require the stepper scale to allow past the config page.
> What version on linuxcnc is this on?
>
> Chris M

2.8.0-pre1-758-gc4eao3c

And this 5i25 has not been mesaflashed with the prob-rfx2 file yet, so 
that may also be confusing pncconf.

I am not feeling anywhere near 75% yet, so I should remind myself to do 
that next, then rerun pncconf.

The drivers can go from 1/1 to 1/128. or for the big z drive 1/256.  And 
having such a wide range available, I am inclined to explore the /16 
to /64 divisors to see if that, and the right selection of currents will 
map to a near silent operation.  They are noisy as all get out when 
running the nameplate rms amps with a 1/8 divisor and sw stepping, also 
limited to about 50mm a minute as this box can't run any faster.

I personally would find it easier to just select the bits I use, 1 25khz 
pwm spindle with pwm AND dir(i never did find the dir signal for that so 
just went on), one encoder running at a 20 mhz base rate, and 4 
steppers.

I can get a two stepper line from the lathe, and probably will.  adding 
the other two steppers shouldn't present any problems once dmesg is 
reporting in.

But let it write a config at that point as I can plug in the rest of it 
with geany and the docs, one motor at a time, then one set of limit 
switches at a time, then maybe a home switch setup at the center of 
travel.

This last will be the most complex of course because it will need to 
decode which direction it needs to run to find the home switch, probably 
based on the contents of position.txt at launch time.  I can do that, 
but pncconf's refusal to even write the initial starter file is a drag I 
don't need.

I did spend some time on the spindle today also, reducing the excessive 
preload, which ought to cool that puppy off at least 75F at full speed,
Doing that it seems might be hard on the upper bearing as it fits the 
shaft so tight you have to use a decent hammer blow, padded by an alu 
block, to move it on the spindle.

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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