On Thursday 30 July 2015 08:50:22 John Alexander Stewart wrote:

> Gene;
>
> The "no longer required" manual locks reminder gives me some
> additional
>
> > freedom as that had not occured to me.  What had occured was how do
> > I keep them from being demolished if not correctly positioned?
> >
> > So that opens up additional possibilities, thanks John.
>
> The X axis on mine; I retain one of the round table stops in that
> front of table dovetail that you mention in a previous email.

I can see that in the pix.

> The microswitch is positioned on a front plate, spacers and M6 bolts
> to pre-existing holes. Microswitch is horizontal so that (in theory,
> anyway) the table stop will not "crash" into and destroy the switch.

I am assuming the "knob" can ride over and pass by the switch w/o 
damaging it.  That would seem to be a requirment so that full use of the 
table can be had.

> I removed the front measuring tape, and on my front plate, I machined
> up some long rectangular bars from scrap that are bolted to the front
> plate, but ride in the slot where the measuring tape was; the fit is
> pretty close, so the chance of swarf getting onto the microswitch is
> pretty small.

Great idea.

> The Y axis - I machined a flat on the base casting, with a bunch of
> tapped holes, so the Y axis switch base is just a bit of angle. Again,
> an existing locking handle hole on the saddle casting is used for the
> trigger. The Y axis switch is covered with a metal cover machined from
> something from my scrap box (an old hammond box) such that the
> microswitch is covered; the base angle under the roller machined away
> such that if any swarf does indeed find its way in, hopefully gravity
> will help it find its way out. It is also under the table, so I don't
> expect too much swarf to get in.

Only that which we blow in with an air hose while clearing the tabletop 
so a vice or rotary sits clean & level. :)

> The only issue that I have with the Y is that there is a potential
> interference with the right hand bracket for the X axis; one of these
> days I'll take a file to the bracket so that I can get the full table
> travel without the possibility of interference.

I don't recall that on mine, the X motor is on the left end of the table.  
Only the ball screws thrust bearing is on the right and that isn't a 
huge hangy down.  I am thinking of a switch laying horizontally, roller 
to face left, with a round headed screw in a lock lever hole that will 
trigger it, but ride right on by in normal operation.  There should be 
room enough under the X that the switch can be mounted under the lip of 
a piece of 3/4" x 1/16th alu angle to servo as a swarf "roof"  Far 
enough fwd that it should clear the X thrust bearing bulge.

Homing Z up out of the way seems like it ought to be #0 in the 
HOME_SEQUENCE.

At one point while working on the spindle encoder I needed to drill & tap 
some 3mm holes & had to invent a long handled tap that I could work 
right beside the spindle motor, so I drove the square end of the tap 
into a 12" piece of a suitable sized brass pipe from the model shop.  
Worked a treat.  Its going to be stuck there till whenever as its 
handier than a button on the outhouse door to just chuck it up in a 20 
volt drill.  I think it will get used several times in mounting all 
this.

Some good ideas are materializing here John, thanks.  I had taken a nap 
after the earlier postings, and just woke up again. :)

Someones Z stuff on the post will be first, so I can code it it order in 
the hal & ini files.  X is in plain sight & last.

Off to the shop & the toy mill to make some of this.  No AC in the shop & 
its already right at 80F locally, with humidity to match.  I call 
that "Mugly out".

Thanks.

> Hope this helps - John.
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Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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