Single point threading - my best was a M6 x .5 20mm depth using a Micro-100 
solid carbide mini threading bar in 303 Stainless.
Thread milling - #6-32 with a usable thread depth of .470" in 6061 AL.

Andy's boring head tapping (X axis) - I have lost many carbide threading 
inserts which chipped when run backwards. On inch thread engine lathes with a 
metric change gear you are usually required to not disengage the half nut 
during the threading operation so you back off the cross slide and reverse the 
spindle to get back to your start point. If you don't back off the part 
deflection puts enough pressure on the insert tooth that it tends to chip. For 
some insert geometries you can get 5% Cobalt HSS inserts and these are ideal 
for this type of usage.

That said - I'd do it like Andy did since its a one time do or die type job and 
use a number insert points as needed.

Greg

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