OSG, referenced earlier by John Thornton, has this tool 
(http://www.osgtool.com/Technical.asp?tid=1&id=1) that calculates hole size 
given Major Dia, Pitch, and Engagement (% of Thread).  Their numbers seem to be 
slightly different than Erik’s though, but they suggest 60-70% engagement for 
deep hole tapping.

For example:

> On Jan 23, 2016, at 7:31 AM, Erik Christiansen <[email protected]> 
> wrote:
> 
>   Or in general:             # d is full thread depth.
>   Drill Size = OD - (E*2d)   # E is e.g. 0.65
>                              # d = kP , where P is thread pitch.
> 
>   Or transposed for E:    E = (OD - Drill_Size)/2d
> 
>                                                k is:    ISO Metric       0.613
>                                                         UNF/UNC          0.613
>                   # British Association                 BA               0.600
>                   # BSW, BSF, ME (32 & 40 TPI),         Whitworth forms  0.640
>                   # BSB, and BSP parallel.
> 
>                ----------------------------------------
> 
> So for M12 x 1.5:
> 
> d = 0.613 * 1.5 = 0.9195
> E = (12 - 10.5)/(2 * 0.9195) = 81.5%
> 
> That's too much, especially for a deep hole. The 10.7 mm hole:
> 
> E = (12 - 10.7)/(2 * 0.9195) = 70.6%
> 
> would give Tom's spindle a fair chance.

The OSG tool gives 10.7mm at 66% engagement (for 12mm 1.5).

-Tom


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