On Friday 23 September 2016 04:18:10 Erik Christiansen wrote:

> This post's gone the long way.
>
> ----- Forwarded message from Sarah Armstrong
> <[email protected]> -----
>
> Date: Fri, 23 Sep 2016 09:01:07 +0100
> From: Sarah Armstrong <[email protected]>
> To: Erik Christiansen <[email protected]>
> Subject: Re: [Emc-users] Anybody have an idea how...
> In-Reply-To: <20160923074751.GB3393@ratatosk>
> References: <[email protected]>
> <20160923074751.GB3393@ratatosk>
>
> Gene,
> Can you flood it with paraffin or wd40?
> 200 rpm to me is to slow, you,ll be probably better at 600 - 800

I hadn't even thought of that, I've been too long swinging an off-center 
mounted  block of cast iron, off-center about 2 lbs worth. TLM doing the 
sailors hornpipe dance at 125 revs. :)

What sort of a feed rate should I be using with a g83 peck cycle to do 
the finish work?

> Perhaps bolt the part to a face plate, if it keeps being thrown.

That was only a problem once, and a piece of cherry and a hammer 
re-centered it in the chuck according to a .0001" dial.  Its a 4 jaw, 
and well tightened. The last operation will be to shave a couple thou 
off where the pulley will be pressed on, to make sure its all 
concentric.  Measure that, and then bore the pulley for a hot/cold press 
fit.

But I am concerned with boring the 8mm thru hole for the x shaft to grab 
from about 75 mm's from the toolpost. I wish I had a set of reamers to 
finish the hole, but I don't. I'll probably drill a smaller hole from 
this clamp-up, and I've faced the end of it already so it will sit plumb 
on the face of the chuck, so I should be able to turn it around and dial 
in the drilled hole. Then put a fresh SC 1/4" mill in the boring bar 
holder with an adapter sleeve I made, turn the tool post about 5 degrees 
CCW so just one corner of the mill touches, and finish boring to 8 mm's. 
I've bored a bunch of holes that way.

Thanks Erik.

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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